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7

CAUTION:

 

There are no set-up conditions that the rope 

should pass through Boom-B.

FAILURE TO OBSERVE THESE CAUTIONS MAY RESULT IN 

SEVERE INJURY OR DEATH

9.3 PULLING SIDEWAYS

1.  Start by following steps 1 through 8 as described in PULLING 

UPWARD.

2.  To set up the machine for sideways pulling, Boom-B has to be 

rotated 90 degrees at the Pull Orientation Pivot (Part 14). 

3. Remove the Pull Orientation Pin. (See Picture 6)
4.  Rotate Pulley-A Housing and Boom-B together 90 degrees. 

(See Picture 8)

5. Replace and secure the Pull Orientation Pin.
6.  Remove Pulley-B Housing Lock Pin and temporarily store it in 

the side clips of Boom-B. You will re-install it after engaging 

the Conduit Adaptor with the conduit opening.

7.  Make preliminary adjustments to position the Main Boom, 

Boom-A and Boom-B for a sideways pull to assure that rope 

will contact both pulleys.

8.  Release the brakes on the casters and re-position the machine 

perpendicular to the conduit wall.

9.  Adjust Boom-B angle for sideways pulling. Use one of the 3 holes 

on Pulley-A Housing shown above to minimize the load on the 

boom structure. 

10.  Make final adjustments until the Conduit Adapter is properly 

inserted inside of the conduit.

 

•  The Main Boom angle can be increased by pumping 

the Hydraulic Pump.  The angle can be reduced by 

slowly opening the pump valve.

 !! Use Caution !!

 

•  The angle of Boom-B, the length of Boom-B, and the 

Pulley-B Housing angle can be adjusted as needed.

11.  Install the Pulley-B Housing Lock Pin to secure the pulley housing.

1.  A small pull angle is better than a large pull angle as it places less 

stress on the cable being pulled.

2.  If the rope is not contacting both rollers, then the set-up is wrong.
3.  If the rope passes through Boom-B or Boom-B Extensions, then 

the set-up is wrong.

4.  If the rope is rubbing on the Boom-Structure or the Conduit 

Adaptor, then the set-up is wrong.

5.  The only time that the rope should rub a non-pulley surface is 

in the set-up for a downward pull. In this case, the rope might 

contact the Boom-A Lock Pin. This is okay as the lock pin has a 

smooth, round outer surface.

1. Set-up the machine. 

READ 9.0 SETTING UP THE MACHINE.

2.  Route the rope from the conduit opening, across both pulleys, to 

the Capstan. 

READ 10.0 ROPE PATH GUIDELINES.

3.  Wrap the rope around the Capstan counter-clockwise from the top.  

Use 3 to 4 wraps minimum and additional wraps for heavy pulls. 

Six to eight feet of rope should be free for the start of a pull.

4.  Set-up the Footswitch. Plug the cord from the machine’s pull 

Meter Box into the Footswitch cord receptacle. Make certain that 

the switch on the meter box is set to OFF. Plug the Footswitch 

plug into a 115V 3-prong grounded socket or extension cord 

receptacle. 

READ EXTENSION CORD WIRE GAUGE GUIDE.

WARNING: DO NOT CONNECT THE MACHINE'S CORD 

DIRECTLY TO A POWER SOURCE. 

The machine must be 

activated only with the Footswitch.

FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN 

SEVERE INJURY OR DEATH

Picture 8

10.0 ROPE PATH GENERAL  

GUIDELINES (All Set-ups)

11.0 OPERATING INSTRUCTIONS

PULL

 ANGLE

Looking Down from Above

Use one of 

3 holes

PULLING DOWNWARD

Ropes must contact both pulleys. 
Rope should not pass through 
Boom-B.

Summary of Contents for Ultra Brutus CP10K

Page 1: ...per safety precautions to be taken in designing and setting up your particular application Technical Support 1 800 624 4320 SAFETY ISSUES 10 000 lb Cable Puller Instruction Sheet 1 0 Safety Symbol Definitions 2 2 0 Warning Labels on Product 2 3 0 Key Safety Information 2 4 0 Electrical Safety Information 2 5 0 Safe Pulling Guidelines 2 3 6 0 Puller Specifications 3 7 0 Parts Identification 4 8 0 P...

Page 2: ...of injury 10 Do not use the cable puller while under the influence of drugs alcohol or medication 11 Do not operate near water or other liquids 12 Do not wear jewelry or loose fitting clothes Long hair clothing body parts and gloves should be clear of moving parts 13 Always use all personal safety equipment including eye protection and a hard hat 14 Do not wrap rope around legs arms or torso of bo...

Page 3: ...apacity of Motor force Observe Pull Meter for reference FAILURE TO OBSERVE THESE CAUTIONS MAY RESULT IN DAMAGING MACHINE Motor OR SEVERE INJURY SAFE SAFE DANGER Figure 1 Stand in Safe Zone Table 2 Puller Specifications Weight Shipping Weight 455 lbs Product Weight 385 lbs Shipping Dimensions Pallet 66 wide x 36 deep Overall Height includes pallet 44 Product Dimensions Wheel Span 28 Length 61 Heigh...

Page 4: ...ey A Housing 9 Boom B Lock Pin 10 Boom B Extension 11 Boom B Extension Lock Pin 12 Pulley B Housing 13 Pulley B Housing Lock Pin 14 Pull Orientation Pivot 15 Pull Orientation Pin 16 Conduit Adaptors 17 Power Cord 18 Footswitch 19 Pull Meter Switch Box 20 Capstan 21 Motor 22 Pin Clips 1 8 6 10 12 15 14 21 3 18 16 9 11 13 5 4 20 19 17 2 22 7 ...

Page 5: ...E WARNINGS COULD RESULT IN SEVERE INJURY OR DEATH 7 Re insert Boom A Lock Pin and retaining clip This is extremely important 8 While holding on to Boom B securely release the Boom B Lock Pin Adjust angle of Boom B and re engage the Boom B Lock Pin to secure it Confirm the pin is fully engaged See Picture 3 9 If necessary adjust the length of Boom B with the Boom B Extension Remove Boom B Extension...

Page 6: ...teps 1 through 8 as described in PULLING UPWARD 2 To set up the machine for downward pulling Boom B has to be rotated 180 degrees at the Pull Orientation Pivot Part 14 Do not do this by removing Boom B extension and re installing it upside down 3 Remove the Pull Orientation Pin See Picture 6 4 Rotate Pulley A Housing and Boom B together 180 degrees You will see a label at the pivot joint that read...

Page 7: ...e the pulley housing 1 A small pull angle is better than a large pull angle as it places less stress on the cable being pulled 2 If the rope is not contacting both rollers then the set up is wrong 3 If the rope passes through Boom B or Boom B Extensions then the set up is wrong 4 If the rope is rubbing on the Boom Structure or the Conduit Adaptor then the set up is wrong 5 The only time that the r...

Page 8: ...fe pull zone See Figure 1 H The operator is not wearing any loose clothing I There is no one standing in line with the rope 6 Turn on the switch at the Meter Switch Box 7 Activate the Capstan rotation by stepping on the Footswitch 8 Gradually apply tension to the rope to begin the pull WARNING Immediately remove foot from Footswitch if Boom Structure becomes unsteady or if pulling rope becomes ent...

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