Gardner Denver DuroFlow 45 Series, Parts List Operating And Service Manual

Page 1: ...PARTS LIST OPERATING AND SERVICE MANUAL D 9 611 Version 03 November 2005 Models GGD_ _D_ 45 SERIES BLOWERS...

Page 2: ...pressway Quincy IL 62305 Phone 217 222 5400 Fax 217 221 8780 REMANUFACTURED BLOWERS Whenever a DuroFlow blower requires replacement or repair Gardner Denver offers an industry unique fac tory remanufa...

Page 3: ...D Synthetic Lubricant Description Part Number 1 Quart 28G23 Case 12Quarts 28G24 5 Gallon Pail 28G25 55 Gallon Drum 28G28 AEON PD Food Grade Synthetic Lubricant Description Part Number 1 Quart 28H97 Ca...

Page 4: ...in economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored...

Page 5: ...s been relieved D Electrical shock can and may be fatal D Blower unit must be grounded in accordance with the National Electrical Code A ground jumper equal to the size of the equipment ground conduct...

Page 6: ...tions 4 Outline 5 Blower Outline Dimension Chart 6 Section 2 Installation Location 7 Foundation and Base 7 Mounting Configurations 7 Drive Installation 7 Piping 9 Duroflow Inlet and Discharge Connecto...

Page 7: ...n 7 Lubricant Recommended 10 Lubricant Order Information Gardner Denver ii LUBRICATION SECTION 3 10 Lubrication Instructions 10 Lubrication Service Air Seal Vent Systems 11 Oil Sump Breathing System 1...

Page 8: ...sion Chart 6 Figure 2 1 Belt Drive Overhung Load Limitations 8 Figure 2 2 Inlet and Discharge Connectors 9 Figure 3 1 Approximate Oil Capacities 10 Figure 3 2 AEON PD Synthetic Lubricant 10 Figure 3 2...

Page 9: ...7 ADDITIONAL DESCRIPTION A STANDARD NO MODIFICATION C LEAK RESISTANT E STEP UP DRIVE COLUMNS 8 THRU 11 MODIFICATION NUMBER NOT INCLUDED IN THIS PUBLICATION CONSULT FACTORY DUROFLOW BLOWERS 45 SERIES...

Page 10: ...in Sedalia Missouri As with other precision machinery there are several relatively simple installation operation and mainte nance procedures that you must observe to assure optimum blower performance...

Page 11: ...covers must be removed before start up Failure to remove covers from blower inlet and discharge prior to start up will cause machine damage STORAGE Your DuroFlow blower was packaged at the factorywit...

Page 12: ...NOTE When changing configurations be sure to relocate the Oil Fill Oil Drain and Breather Filters into their proper position 45 Series blowers require a mounting foot change with a configuration chang...

Page 13: ...D 9 611 Page 5 FIGURE 1 2 OUTLINE...

Page 14: ...1 50 11 50 11 50 11 50 11 50 K 5 00 7 00 7 00 10 00 16 00 L 11 35 11 35 11 35 11 35 11 35 M 5 62 5 62 5 62 5 62 5 62 N 9 10 9 10 9 10 9 10 9 10 P 10 02 12 52 14 02 15 52 18 52 Q 8 FLG R 2 25 2 25 2 25...

Page 15: ...URE 1 2 page 5 To assure proper lubrication the blower must be laid over in the direction that places the oil sight glass es below the horizontal centerline of the blower See FIGURE 1 1 page 4 for add...

Page 16: ...0 625 0 904 0 875 0 852 1 125 0 789 1 375 0 706 0 150 0 980 0 400 0 943 0 650 0 899 0 900 0 847 1 150 0 782 1 400 0 697 0 175 0 977 0 425 0 939 0 675 0 894 0 925 0 841 1 175 0 774 1 425 0 687 0 200 0...

Page 17: ...ies DuroFlow blower has flat face inlet and discharge flanges with ANSI 125 lb bolt patterns When installing the blower avoid subjecting the inlet and discharge connections to strains caused by misali...

Page 18: ...dding lubricant LUBRICATION INSTRUCTIONS For 45 series models the oil fill port is located on the top of the blower at the driveshaft end see FIGURE 1 2 page 5 The two oil sumps are connected by a pas...

Page 19: ...the air chamber seal and the oil sump seal that vents to atmosphere any air which escapes from the air chamber The vent prevents pressurization of the oil sump and must be left open to atmosphere Do...

Page 20: ...t less than 20_ F the use of oil sump heaters heated enclosures or synthetic lubricant is required For ambient temperatures 10_ F to 32_ F the use of oil sump heaters heated enclosures or synthetic lu...

Page 21: ...HG below the maximum allowable vacuum for the blower Periodic testing of relief valves is suggested to assure that they are functioning Relief valves should be placed as close as possible to the blowe...

Page 22: ...0 4518 4000 10 16 325 DO NOT EXCEED THESE LIMITS Increased vacuum levels are attainable with water injection Contact your DuroFlow Distributor FIGURE 4 1 MAXIMUM OPERATING LIMITATIONS Blower speed lin...

Page 23: ...haft breakage V 8 Be sure adequate drive guards are in place to protect the operator from SEVERE PERSONAL INJURY from contact with rotating components V 9 Turn the unit over by hand to be sure there i...

Page 24: ...sure to protect all interior surfaces from rusting TROUBLE SHOOTING No matter how well the equipment is designed and manufactured there may be times when servicing will be required due to normal wear...

Page 25: ...See page 17 2 Damaged seal sleeve 2 Replace sleeve See page 17 3 Gear case or drive cover 3 Clean breather filters breathers plugged 1 Endplate seal vents plugged 1 Clean vents of obstruction Do not...

Page 26: ...incorporates all of the latest design technology and enhance ments 3 When you install your remanufactured DuroFlow unit simply return the failed blower freight pre paid to our Indianapolis IN Remanuf...

Page 27: ...ate and identify the blower configuration by referring to Figure 1 3 page 6 For prompt professional assistance in selecting the correct repair parts for your DuroFlow blower contact your Duroflow Dist...

Page 28: ...D 9 611 Page 20 SECTION 7 PARTS LIST AND EXPLODED VIEW 45 SERIES DUROFLOW BLOWER EXPLODED VIEW 304GGD810 D Ref Drawing...

Page 29: ...300GGD244 23 SPACER 1 306GGD144 306GGD144 306GGD144 306GGD144 24 SLINGER 1 DF188536 DF188536 DF188536 DF188536 25 SLINGER 1 DF143095 DF143095 DF143095 DF143095 26 NUT 2 50V56 50V56 50V56 50V56 27 LOCK...

Page 30: ...D 9 611 Page 22 45 SERIES DUROFLOW BLOWER EXPLODED VIEW MODEL 4518 BLOWER 305GGD810 D Ref Drawing...

Page 31: ...AR KIT 1 200GGD6008 22 WASHER 1 300GGD244 23 SPACER 1 306GGD144 24 SLINGER 1 DF188536 25 SLINGER 1 DF143095 26 NUT 2 50V56 27 LOCKNUT 2 50Z8 28 PLUG 3 64AA1 29 PLUG 4 64AA4 30 BUSHING 1 64E27 31 SPRIN...

Page 32: ...s warranted Labor shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedule amounts or labor provided by unauthorized service per...

Page 33: ...DuroFlow Date _______________________________________________ Your Name _______________________________________________ Your Title _______________________________________________ Your Company ________...

Page 34: ...___________________________ __________________________________________________________________________ __________________________________________________________________________ ______________________...

Page 35: ...For additional information contact your local representative or Gardner Denver Compressor Division 1800 Gardner Expressway Quincy Illinois 62305 Phone 800 682 9868 Fax 217 221 8780 E mail pd blowers...