Gardner Denver EMCO WHEATON E2110, Installation, Operation & Maintenance Manual

Page 1: ...CE MANUAL The content of this paper is the intellectual property of EMCO WHEATON USA Reproduc tion also of extracts is not permitted Likewise they must not in any way be made acces sible to third part...

Page 2: ...mmissioning 9 8 Operation of the Loading Arm 10 8 1 Operation of Loading Arms with Open B Length 10 8 2 Operation of the Loading Arms with Flange Coupler 11 9 Service and Maintenance 11 9 1 Safety Com...

Page 3: ...ipment Intended Use EMCO WHEATON Loading Arms are movable pipes and joints for transferring fluid between a fixed connection and a movable tank Refer to the loading arm general arrangement drawings fo...

Page 4: ...ed Attention This symbol indicates a hazardous situation which could result in serious injury or death if not avoided Caution This symbol indicates a hazardous situation which may result in minor or m...

Page 5: ...ngth is introduced into or connected to the tank or vessel 4 Swivel joints connect piping and elbows allowing the loading arm to articulate while maintaining a pressure tight seal 5 The spring cylinde...

Page 6: ...Instruction Manual Top Bottom Loading Arms E2110 E2112 E2022 E2025 E2033 E2304 E2573 E2123 E2313 E2121 4 3 3 Survey Drawing Model E2025 shown Figure 1 Figure 2...

Page 7: ...reach in the horizontal range 4 The A Length provides reach in the horizontal and vertical range 5 The B Length is connected to the tank or vessel 6 Swivel joints connect piping and elbows allowing t...

Page 8: ...or illegible labelling Damage caused by incorrect operation Worn parts 5 Delivery and Storage All EMCO WHEATON products are secured and packed carefully at the factory Although the utmost care has be...

Page 9: ...25 E2304 shown Attach suitable hoisting gear to the loading arm for lifting the loading arm and to avoid damaging the loading arm Danger During installation of the loading arm it could turn or fall do...

Page 10: ...on Once installed move the loading arm and verify that it will hold its position If the loading arm slews about its axis ensure that the mounting flange is level If the arm is not properly balanced ad...

Page 11: ...pneumatic system and the hydraulic system if applicable according to the diagrams and data sheets in the appendix All components have been adjusted to their values during fabrication Do not change th...

Page 12: ...ng system loading arm and pipes before loading to avoid damaging the swivel joints and fittings Warning Explosion hazard metal parts can hit and cause sparks You may be severely injured or killed if s...

Page 13: ...ished close appropriate valve Let arm drain if required and disconnect the B Length from the tank Return the loading arm to its parking position and secure 9 Service and Maintenance 9 1 Safety Comment...

Page 14: ...ulations laws 9 4 General Maintenance Caution Do not use a high pressure cleaner to clean the loading arm Prevent any static electricity when you are cleaning plastic parts EMCO WHEATON recommends EMC...

Page 15: ...al Equipment O 9 14 Loading Valve O 9 15 Other Valve Types O 9 16 Hose O 9 17 Coupler O O Check for proper operation Service the component only if necessary Service as described in the according secti...

Page 16: ...ring annually with a suitable cleaning agent and soft bristled brush The lubricant is specifically chosen for the individual application see general ar rangement drawing EMCO WHEATON recommends openin...

Page 17: ...a grease nipple and standard tube of grease specific to the application Use the grease nipple at the swivel joint casing to lubricate the swivel joint Rotate the swivel joint while greasing to distrib...

Page 18: ...Dimensions 6 8 8 8 B7 10 9 12 9 A4 70 M8 19 25 35 41 17 8 M10 37 49 72 84 36 M12 65 85 125 145 62 M16 150 200 230 290 340 150 M18 200 270 320 400 470 210 M20 290 390 450 570 670 303 M22 400 530 610 78...

Page 19: ...The A length should be near or below horizontal 2 Open the product valve slightly to provide roughly 1 16 of the normal flow rate 3 Once valve is free from air open fully and allow to close Repeat as...

Page 20: ...e plug 3 8 npt Steel 1 447574 13 Roll pin SSt 1 564800 14 Cam Alum Brnz 1 440570 15 Plunger guide stem SSt 1 443986 16 Plunger guide Alum 1 452744 17 Cotter pin SSt 1 405034 18 HH screw 5 16 18 SSt 4...

Page 21: ...Manual Top Bottom Loading Arms E2110 E2112 E2022 E2025 E2033 E2304 E2573 E2123 E2313 E2121 19 9 17 Other Valve Types Check the valves for leakage regularly Maintain valve according to manufacturers i...