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5

Fouling

Biological and organic substances (slime) can also cause
problems, but in elevated temperature environments such
as cooling processes they are not a major concern. If they
create problems with clogging, commercial shock treat-
ments are available.

To ensure continued good operation and performance of
the dryer cooling system, the recommended ranges for dif-
ferent water constituents are shown in Table III.

Table 3

Water Quality Requirements

R

E

T

E

M

A

R

A

P

N

O

I

T

A

R

T

N

E

C

N

O

C

F

O

Y

C

N

E

U

Q

E

R

F

S

I

S

Y

L

A

N

A

y

t

i

v

i

s

o

r

r

o

C

,

H

p

,

s

s

e

n

d

r

a

H

(

d

e

v

l

o

s

s

i

d

l

a

t

o

t

,

s

d

il

o

s

t

a

e

r

u

t

a

r

e

p

m

e

t

)

y

t

i

n

il

a

k

l

a

,

t

e

l

n

i

x

e

d

n

I

r

e

il

e

g

n

a

L

1

o

t

0

y

l

h

t

n

o

M

4

o

t

3

r

o

f

e

l

b

a

t

s

f

I

e

z

y

l

a

n

a

,

s

h

t

n

o

m

y

l

r

e

t

r

a

u

q

n

o

r

I

m

p

p

2

<

y

l

h

t

n

o

M

e

t

a

f

l

u

S

m

p

p

0

5

<

y

l

h

t

n

o

M

e

d

i

r

o

l

h

C

m

p

p

0

5

<

y

l

h

t

n

o

M

e

t

a

r

t

i

N

m

p

p

2

<

y

l

h

t

n

o

M

a

c

il

i

S

m

p

p

0

0

1

<

y

l

h

t

n

o

M

n

e

g

y

x

o

d

e

v

l

o

s

s

i

D

m

p

p

0

)

e

l

b

i

s

s

o

p

s

a

w

o

l

s

a

(

y

l

i

a

D

l

a

r

e

v

e

s

r

o

f

e

l

b

a

t

s

f

I

y

l

k

e

e

w

e

z

y

l

a

n

a

,

s

y

a

d

e

s

a

e

r

g

d

n

a

l

i

O

m

p

p

5

<

y

l

h

t

n

o

M

a

i

n

o

m

m

A

m

p

p

1

<

y

l

h

t

n

o

M

Air-Cooled Models

Cooling air must be drawn from a clean source to reduce
dust and dirt accumulation on the condenser coils. Air tem-
perature (refer to Table 4) should not exceed 100°F.

Table 4

COOLING AIR REQUIREMENTS

R

E

Y

R

D

L

E

D

O

M

G

N

I

T

A

R

R

E

W

O

P

r

o

t

o

M

n

a

F

G

N

I

L

O

O

C

W

O

L

F

R

I

A

¹

)

m

f

c

(

y

t

Q

)

h

c

a

e

(

p

h

0

0

8

1

4

/

1

0

3

8

,

2

0

0

0

1

1

3

/

1

0

0

8

,

2

0

0

2

1

1

2

/

1

0

0

8

,

2

1

Air flows listed represent unrestricted air flow.

Electrical Installation

The dryer data plate lists the electric power requirements
for the dryer.

Confirm that your line voltage is the same as the voltage
listed on the data plate. Provide disconnect and fuses in
accordance with applicable codes. Field wiring must com-
ply with local and national fire, safety and electrical codes.

CAUTION

Operation of dryers with improper line voltage con-
stitutes abuse and could affect the dryer warranty.

Standard dryer enclosures and controls are designed to
meet NEMA Type 1 electrical standards. All wiring is com-
plete. Connect power leads as indicated in electrical sche-
matic and marked in the electrical enclosure. Ground the
frame.

Install a branch circuit disconnect in accordance with the
National Electrical Code and local standards. The discon-
nect must be adequate to handle the starting current.

HOW IT WORKS

Airflow

Energy Saving Cycling dryers use refrigeration cooling to
condense entrained moisture out of the airstream. Warm
saturated air enters an air-to-air heat exchanger, where it
is cooled by outgoing cold air. The inlet air is further cooled
in the glycol chiller (air-to-glycol solution heat exchanger).
Cooling condenses entrained moisture.

The condensate is removed from the airstream by a grav-
ity separator and discharged from the dryer by an auto-
matic drain valve.

The cold air is reheated by incoming warm air as it passes
back through the air-to-air heat exchanger. Using the out-
going air to pre-cool the inlet air condenses up to 65 per-
cent of the moisture out of the inlet air before it reaches the
chiller. Pre-cooling the inlet air reduces the heat load on
the refrigerant compressor, permitting the use of a smaller
refrigerant compressor.

Refrigeration System

The refrigeration system is designed and fabricated in ac-
cordance with recognized commercial/industrial practices.
It consists of a compressor, a compressor motor contactor
and the controls, safety interlocks and associated equip-
ment necessary for safe performance.

A high discharge pressure switch interlocked with the mo-
tor-compressor contactor turns the refrigerant compressor
off if cooling is inadequate. This switch prevents damage
to the compressor and must be manually reset.

The thermal overload switch turns off the compressor in
the event of high motor temperature. This switch is not ac-
cessible. It will automatically reset when the motor has
cooled to an acceptable level. Refer to the Field Service
Guide for causes of and remedies for compressor motor
overheating.

Summary of Contents for RCD800

Page 1: ...050414 CONTENTS INTRODUCTION 2 SAFETY 2 SAFETY INSTRUCTIONS 3 RECEIVING AND INSPECTION 3 INSTALLATION 3 HOW IT WORKS 5 ENERGY MANAGEMENT CONTROLLER EMC 7 EMC MEMBRANE PANEL 8 AUTOMATIC DRAIN VALVES AD...

Page 2: ...der pressure within the dryer can cause severe injury or death 4 High voltage in the motor and control box is danger ous The dryer must be installed in accordance with recognized electrical codes Befo...

Page 3: ...m filing and processing is your responsibility Handling The dryer is mounted on a base to facilitate moving the dryer with a forklift Forks should extend all the way through the forklift channels prov...

Page 4: ...cause a rise in dew point unless the dryer inlet air flow is reduced The refrigerant discharge pressure control will shut down the refrigerant compressor if cooling water is inadequate Table 2 COOLING...

Page 5: ...es CAUTION Operation of dryers with improper line voltage con stitutes abuse and could affect the dryer warranty Standard dryer enclosures and controls are designed to meet NEMA Type 1 electrical stan...

Page 6: ...CUT OUT SWITCH AMBIENT AIRFLOW CONDENSER DISCHARGE COMPRESSOR SUCTION SERVICE ACCESS VALVE HPS GLYCOL TANK GLYCOL MIXTURE SEPARATOR DRAIN SUCTION COMPRESSOR DISCHARGE CONDENSER WATER OUT WATER IN WAT...

Page 7: ...l e D r e y r D e t u n i m 1 o t 0 s d n o c e s 0 6 s e t u n i m 0 6 o t 1 y a l e d o N s t r a t s e r r e y r d y l e t a i d e m m i s r u o h 4 o t 1 s r u o h 4 o t 1 p u m r a w l l i w r e...

Page 8: ...he dryer i e the Dryer On LED is off Up and Down Buttons Used to change the display for the right hand column of LEDs when the DISPLAY SELECT button is pressed These buttons are also used to select th...

Page 9: ...setting the drain open times Drain Closed LED Indicates when the automatic drain valve is closed See Set Auto Drain Off Time Min for information on setting the drain closed times Fahrenheit LED Indic...

Page 10: ...ff time Press the DISPLAY SELECT button until the Set Auto Drain Off Time Min LED is lit The display will show the current drain off time setting in minutes Press the up or down button to increase or...

Page 11: ...rn on at the proper time refer to the Maintenance section of this manual If the dryer is under warranty call your local distributor for authorization before servicing To minimize air losses set the ti...

Page 12: ...equire little maintenance for satisfactory operation Good dryer performance can be ex pected if the following routine maintenance steps are taken DANGER Dismantling or working on any component of the...

Page 13: ...or blow out debris with compressed air from an OSHA approved air nozzle that limits its discharge pressure to 30 psig 12 Check that small port in diaphragm assembly is clear and solenoid coil moves fr...

Page 14: ...I e g r a h e r d n a r i a p e r k a e l e t a c o L y r o t c a f t l u s n o c d e c a l p e r n o i t c u s t n a r e g i r f e R n a h t r e h g i h e r u t a r e p m e t l a m r o n F 0 2 1 n a...

Page 15: ...ype Valve Aids in Disconnecting Compressor from the System PRESSURE GUAGE THERMOMETER DRIP LEG MANOMETER DIFFERENTIAL PRESSURE INDICATOR AUTOMATIC DRAIN VALVE FALSE LOADER Blows Off Air Outside of Com...

Page 16: ...7 2 1 7 0 1 4 6 5 1 2 2 2 3 5 9 7 0 1 2 0 0 2 1 3 7 8 1 5 7 3 7 0 1 8 1 5 2 1 7 8 7 9 5 8 3 5 7 7 1 9 8 9 6 2 7 2 1 7 0 1 8 5 5 6 9 1 2 6 0 0 1 3 2 2 2 NOTE Dimensions and weights are for reference o...

Page 17: ...oltage 460 3 60 Max Min voltage 506 414 Rated Load Amps 7 69 9 62 9 94 Locked Rotor Amps 42 67 80 Minimum Circuit Ampacity 11 69 14 21 14 82 Branch Circuit Fuse Size amps 17 5 20 20 Watts 35 F Evapora...

Page 18: ...18 REPLACEMENT PARTS Air Cooled Models 800 1200 scfm 1 6 7D 7C 9 3 4 5 7A 7B 6 8 2 7A 7B REAR VIEW TOP VIEW FRONT VIEW LEFT SIDE VIEW...

Page 19: ...G 4 0 5 9 9 0 3 G 0 8 5 8 6 0 3 G r o t i c a p a C n u R r o t o M n a F 1 9 0 1 5 0 3 G 1 9 0 1 5 0 3 G 8 5 9 2 6 0 3 G 6 0 6 3 0 6 4 r o s s e r p m o C 0 5 2 6 3 1 3 G 0 4 6 0 1 1 3 G 9 7 1 9 9 0...

Page 20: ...20 REPLACEMENT PARTS Water Cooled Models 800 1200 scfm FRONT VIEW TOP VIEW LEFT SIDE VIEW REAR VIEW 3 1 2 9 5 8 6 4 7D 7C 7A 7B 7A 7B...

Page 21: ...3 G r o t c a t n o C r o s s e r p m o C 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G t i K r e m r o f s n a r T 4 9 3 4 9 0 3 G G 0 8 2 5 6 0 3 9 8 9 0 1 1 3 G y l b m e s s A w o l F r i A A 7...

Page 22: ...SIC TMR 1 2 3 POWER 21 J5 22 20 J4 NO ALARM CONTACTS NO NC GND EMERGENCY STOP SWITCH COMPRESSOR FAN1 1 2 3 HIGH PRESSURE CUT OUT WITH MANUAL RESET HPS M 32 RC DRAIN VALVE RATING 5A 115 VAC 5A 24 VDC 1...

Page 23: ...ER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 C OPTION DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUND 5A 24 VD...

Page 24: ...2 2 1 1 2 CONTROLLER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUN...

Page 25: ...1 2 4 1 5 3 1 2 4 1 12 12 12 12 6 6 6 4 ENCLOSURE COVER 3091860 8 1 13 T 16 15 14 16 15 14 13 11 17 18 19 20 6 21 21 6 5 9 21 9 11 16 15 14 13 8 2FU2FB 3TS 16 15 14 13 17 18 19 20 6 21 9 23 24 0020244...

Page 26: ...y a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r...

Page 27: ...27 NOTES...

Page 28: ...SLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WAR RANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAM AGE BY REASON OF STRICT LIABIL...

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