Gardner Denver RNC Series, Instruction Manual

Page 1: ...5002737 Rev B 02 09 18 2 670 RNC100 750 New Platform 1st Edition 33F 39F 1C 4C CONTENTS GENERAL SAFETY INFORMATION 2 RECEIVING MOVING AND UNPACKING 2 1 0 INSTALLATION 3 2 0 OPERATION 5 3 0 MAINTENANC...

Page 2: ...our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist...

Page 3: ...is and has not been preset at the factory for this altitude contact manufacturer s Service Department G The installation of a flexible connection prior to the dryer is recommended to prevent possible...

Page 4: ...ure NOTE Refrigeration condensing unit is designed to run continuously and should NOT be wired to cycle on off with the air compressor 1 5 Moisture separator A Model 100 Separator and Oil Removal Filt...

Page 5: ...NOTE It is recommended that dryer be started 15 minutes before compressed air flow begins NOTE If there is no power to the control board for a period of two weeks or more it may return to the default...

Page 6: ...button to sequence the Minutes Between Drain Cycle LED s from left to right until reaching your selection The Red LED is not used Reference Table 2 for Drain Cycle Intervals 3 To initiate the new sett...

Page 7: ...nergize drain A flow of condensate and or air should be present at the drain outlet The alarm mode automatically clears after the drain returns to normal operation Programming Instructions CONFIGURATI...

Page 8: ...vents complete with the date time and fault condition Consult factory for details 5 RS 232 RS 485 Communications Capable Dedicated pin arrangement is used to monitor dryer operation from a host comput...

Page 9: ...rom interfering with reassembly NOTE Threaded bowl to head connection generously lubricate threads with a high grade temperate lubricant 150 F 66 C Use lubricant provided 7 Disassemble condensate drai...

Page 10: ...led models scfm 60 Hz 50 Hz 100 84 125 105 150 125 200 170 250 210 RNC MODEL 300 400 500 600 750 Rated capacity of air cooled models scfm 60 Hz 50 Hz 300 250 400 340 500 420 600 540 750 630 TABLE 2 Ai...

Page 11: ...ons per minute 60 Hz N A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load...

Page 12: ...sig 2 8 barg minimum Flow Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Pow...

Page 13: ...START RELAY MTR1 COMPRESSOR M L3 1 3 S L3 SR R S C OVERLOAD SR COMPRESSOR HARNESS 1 C PE FAN 1 HARNESS FPS 1 T1 T2 FAN 1 MTR2 THERMISTER THERMISTER NEUTRAL COMPRESSOR ON DRAIN NEUTRAL DRAIN LINE LINE...

Page 14: ...or 500 600 models only FU1 H1 H2 H3 H4 H5 FACTORY SETTO 460V H6 H1 575V H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T...

Page 15: ...H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T3 TB1 L3 L2 L1 DISCONNECT L1 L2 L3 PE CUSTOMER CONNECTION FROM SHEET 01...

Page 16: ...1 22 L3 L1 L3 L1 4 Terminal Blocks TB2 H4 FACTORY SET TO 460V N 460V 400V H1 H1 H5 N 230V 208V L3 L1 H1 H1 H3 H2 24VAC TEST ALM 24VAC TEST TB2 DRAIN 1 HARNESS 2 3 6 X PE 5 6 7 8 N X 2 3 6 X N 8 7 6 DR...

Page 17: ...0V 400V H1 H1 H5 TB2 N 230V 208V L3 L1 H1 H1 H3 H2 X TO SHEET 02 13 P1 10 PIN 22 21 20 19 18 17 16 15 14 HPCO LPCO 2 1 3 4 SSMP DRAIN ALARM REMOTE START STOP 5 6 8 7 9 10 TB2 TB1 TERMINAL BLOCK LAYOUT...

Page 18: ...2 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 4...

Page 19: ...ature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator or optional Oil Removal filter element c...

Page 20: ...of condensers verify drain function check pressure drop across dryer ALARM DRAIN Failure to Drain Condensate 1 Failure to discharge condensate Check automatic discharge line for closed hand valve or...

Page 21: ...540 G3210939 G5002930 G3232811 Fan Motor G3238932 G3233153 G3233153 G5002922 G3233153 G3233152 G3228005 G3228005 G5002931 G3228005 Fan Blade G3232640 G3232642 G3219406 G5002923 G3219406 G3232640 G3232...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR ITS FAILURE TO DISCOVER REPORT R...