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21

PARTS LIST

MAINTENANCE KITS

MODEL

100

125

150

200

250

300

400

500

600

750

Standard

RNCMK22S

RNCMK23S

RNCMK23S

RNCMK24S

RNCMK24S

RNCMK25S

RNCMK26S

RNCMK26S

RNCMK27S

RNCMK28S

With Optional Cold Coalescer

RNCMK42S

RNCMK43S

RNCMK43S

RNCMK44S

RNCMK44S

RNCMK45S

RNCMK46S

RNCMK46S

RNCMK47S

RNCMK48S

100

125

150

PARTS DESCRIPTION

115/1/60

100/1/60

208-230/1/60

220-240/1/50

115/1/60

100/1/60

208-230/1/60

220-240/1/50

115/1/60

100/1/60

208-230/1/60

220-240/1/50

Condensing Unit Assembly

G5002001

G5002002

G5002003

G5002004

G5002005

G5002006

G5002004

G5002005

G5002006

Compressor (Only)

G5002243

G5002250

G5002256

G3221302

G3210940

G3232808

G3221302

G3210940

G3232808

Overload

G5002244

G5002251

G5002257

G3233219

G3233220

G3252935

G3233219

G3233220

G3252935

Start Relay

G5002245

G5002252

G5002258

G3233254

G3228342

G3238979

G3233254

G3228342

G3238979

Start Capacitor

G5002246

G5002253

G5002253

G3232695

G3220873

G3252936

G3232695

G3220873

G3252936

Fan Motor

G5002247

G5002254

G5002259

G3233151

G3210368

G3210368

G3233151

G3210368

G3210368

Fan Blade

G5002248

G5002255

G5002255

G3219405

G3219405

G3219405

G3219405

G3219405

G3219405

Hot Gas Bypass Valve

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

Condenser

G5002249

G5002249

G5002249

G3232828

G3232828

G3232828

G3232828

G3232828

G3232828

Dryer

G3223808

G3223808

G3223808

G3223809

G3223809

G3223809

G3223809

G3223809

G3223809

Fan Pressure Switch

G3230761

G3230761

G3230761

G3230761

G3230761

G3230761

G3230761

G3230761

G3230761

Contactor

N/A

N/A

N/A

G5002260

G5002262

G5002262

G5002260

G5002262

G5002262

Auxiliary Contactor

N/A

N/A

N/A

G5002261

G5002263

G5002263

G5002261

G5002263

G5002263

Crankcase Heater

N/A

N/A

N/A

G3223258

G3223259

G3223259

G3223258

G3223259

G3223259

Light Assembly (Green)

G3227421

G3215356

G3215356

N/A

N/A

N/A

N/A

N/A

N/A

Dew Point Indicator

G3224008

G3224008

G3224008

N/A

N/A

N/A

N/A

N/A

N/A

On-Off Switch

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

Temperature Sensor

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

Service Kit (IC2 Board Replacement)

G3211489

G3211489

G3211489

G3211489

G3211489

G3211489

G3211489

G3211489

G3211489

Digital PC Board Fuse

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

208-230/3/60

380-420/3/50, 460/3/60, and 575/3/60

PARTS DESCRIPTION

200

250, 300, 400

500

600

750

200

250, 300, 400

500

600

750

Condensing Unit Assembly

G5002007

G5002009

G5002011

G5002013

G5002015

G5002008

G5002010

G5002012

G5002014

G5002016

Compressor (Only)

G3221303

G3232809

G3221304

G5002921

G3227182

G3210937

G3211540

G3210939

G5002930

G3232811

Fan Motor

G3238932

G3233153

G3233153

G5002922

G3233153

G3233152

G3228005

G3228005

G5002931

G3228005

Fan Blade

G3232640

G3232642

G3219406

G5002923

G3219406

G3232640

G3232642

G3219406

G5002923

G3219406

Crankcase Heater

G3232974

G3232974

G3232974

G3232974

G3232974

G3232975

G3232975

G3232975

G3232975

G3232975

Condenser

G3232829

G3232830

G3232831

G5002924

G3232832

G3232829

G3232830

G3232831

G5002924

G3232832

Low Refrigerant Pressure Switch

G4006372

G4006372

G4006372

G4006372

G4006372

G4006372

G4006372

G4006372

G4006372

G4006372

High Refrigerant Pressure Switch

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

Fan Cutout Switch 1

G3230762

G3230762

G3230762

G3230762

G3230762

G3230762

G3230762

G3230762

G3230762

G3230762

Fan Cutout Switch 2

N/A

N/A

G3230763

G3230763

G3230763

N/A

N/A

G3230763

G3230763

G3230763

Hot Gas By-Pass Valve (Air-Cooled)

G5002350

G5002350

G5002350

G5002351

G5002351

G5002350

G5002350

G5002350

G5002351

G5002351

Filter Dryer (Liquid Line)

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

Temperature Sensor

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

G3210926

Contactor

G5002926

G5002926

G5002926

G5002926

G5002928

G5002926

G5002926

G5002926

G5002926

G5002928

Auxiliary Contacts

G5002927

G5002927

G5002927

G5002927

G5002929

G5002927

G5002927

G5002927

G5002927

G5002927

Transformer 230/400/460

G3159128

G3159128

G3159128

G3159128

G3159128

G3159128

G3159128

G3159128

G3159128

G3159128

Fuse Primary

G3223962

G3223962

G3223962

G3223962

G3223962

G3223953

G3223953

G3223953

G3223953

G3223953

Fuse Secondary

G4010495

G4010495

G4010495

G4010495

G4010495

G4010495

G4010495

G4010495

G4010495

G4010495

Digital PC Board (IC 2.0)

G3227172

G3227172

G3227172

G3227172

G3227172

G3227172

G3227172

G3227172

G3227172

G3227172

Digital PC Board (IC 3.0)

G3227145

G3227145

G3227145

G3227145

G3227145

G3227145

G3227145

G3227145

G3227145

G3227145

Digital PC Board Fuse

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

Electric Drain valve w/24V Coil (50/60 Hz)

G3232511

G3232511

G3232511

G3232511

G3232511

G3232511

G3232511

G3232511

G3232511

G3232511

Power Transformer (575V)

G3073856

G3073856

G3073856

G3073856

G3073856

G3073856

G3073856

G3073856

G3073856

G3073856

Refrigerant High Pressure Switch (H2O)

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

G3230764

On-Off Switch

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

G3230777

Cooling Water Regulating Valve

G3232502

G3232502

G3232502

G3232502

G3232502

G3232502

G3232502

G3232502

G3232502

G3232502

Cooling Water Strainer Screen

G3230672

G3230672

G3230672

G3230672

G3230672

G3230672

G3230672

G3230672

G3230672

G3230672

Summary of Contents for RNC Series

Page 1: ...5002737 Rev B 02 09 18 2 670 RNC100 750 New Platform 1st Edition 33F 39F 1C 4C CONTENTS GENERAL SAFETY INFORMATION 2 RECEIVING MOVING AND UNPACKING 2 1 0 INSTALLATION 3 2 0 OPERATION 5 3 0 MAINTENANC...

Page 2: ...our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist...

Page 3: ...is and has not been preset at the factory for this altitude contact manufacturer s Service Department G The installation of a flexible connection prior to the dryer is recommended to prevent possible...

Page 4: ...ure NOTE Refrigeration condensing unit is designed to run continuously and should NOT be wired to cycle on off with the air compressor 1 5 Moisture separator A Model 100 Separator and Oil Removal Filt...

Page 5: ...NOTE It is recommended that dryer be started 15 minutes before compressed air flow begins NOTE If there is no power to the control board for a period of two weeks or more it may return to the default...

Page 6: ...button to sequence the Minutes Between Drain Cycle LED s from left to right until reaching your selection The Red LED is not used Reference Table 2 for Drain Cycle Intervals 3 To initiate the new sett...

Page 7: ...nergize drain A flow of condensate and or air should be present at the drain outlet The alarm mode automatically clears after the drain returns to normal operation Programming Instructions CONFIGURATI...

Page 8: ...vents complete with the date time and fault condition Consult factory for details 5 RS 232 RS 485 Communications Capable Dedicated pin arrangement is used to monitor dryer operation from a host comput...

Page 9: ...rom interfering with reassembly NOTE Threaded bowl to head connection generously lubricate threads with a high grade temperate lubricant 150 F 66 C Use lubricant provided 7 Disassemble condensate drai...

Page 10: ...led models scfm 60 Hz 50 Hz 100 84 125 105 150 125 200 170 250 210 RNC MODEL 300 400 500 600 750 Rated capacity of air cooled models scfm 60 Hz 50 Hz 300 250 400 340 500 420 600 540 750 630 TABLE 2 Ai...

Page 11: ...ons per minute 60 Hz N A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load...

Page 12: ...sig 2 8 barg minimum Flow Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Pow...

Page 13: ...START RELAY MTR1 COMPRESSOR M L3 1 3 S L3 SR R S C OVERLOAD SR COMPRESSOR HARNESS 1 C PE FAN 1 HARNESS FPS 1 T1 T2 FAN 1 MTR2 THERMISTER THERMISTER NEUTRAL COMPRESSOR ON DRAIN NEUTRAL DRAIN LINE LINE...

Page 14: ...or 500 600 models only FU1 H1 H2 H3 H4 H5 FACTORY SETTO 460V H6 H1 575V H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T...

Page 15: ...H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T3 TB1 L3 L2 L1 DISCONNECT L1 L2 L3 PE CUSTOMER CONNECTION FROM SHEET 01...

Page 16: ...1 22 L3 L1 L3 L1 4 Terminal Blocks TB2 H4 FACTORY SET TO 460V N 460V 400V H1 H1 H5 N 230V 208V L3 L1 H1 H1 H3 H2 24VAC TEST ALM 24VAC TEST TB2 DRAIN 1 HARNESS 2 3 6 X PE 5 6 7 8 N X 2 3 6 X N 8 7 6 DR...

Page 17: ...0V 400V H1 H1 H5 TB2 N 230V 208V L3 L1 H1 H1 H3 H2 X TO SHEET 02 13 P1 10 PIN 22 21 20 19 18 17 16 15 14 HPCO LPCO 2 1 3 4 SSMP DRAIN ALARM REMOTE START STOP 5 6 8 7 9 10 TB2 TB1 TERMINAL BLOCK LAYOUT...

Page 18: ...2 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 4...

Page 19: ...ature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator or optional Oil Removal filter element c...

Page 20: ...of condensers verify drain function check pressure drop across dryer ALARM DRAIN Failure to Drain Condensate 1 Failure to discharge condensate Check automatic discharge line for closed hand valve or...

Page 21: ...540 G3210939 G5002930 G3232811 Fan Motor G3238932 G3233153 G3233153 G5002922 G3233153 G3233152 G3228005 G3228005 G5002931 G3228005 Fan Blade G3232640 G3232642 G3219406 G5002923 G3219406 G3232640 G3232...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR ITS FAILURE TO DISCOVER REPORT R...

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