Gardner Denver TR20 Rear ACW, Installation Operating & Maintenance Manual

Page 1: ...TR20 SCREW COMPRESSOR Models TR20 Rear ACW TR20 Rear CW Installation Operating Maintenance Manual Original Instructions November 2016 4990497003...

Page 2: ...lignment 10 3 6 Pipe work 12 3 7 Commissioning filter 12 3 8 Ancillaries 13 3 9 Package 1 layout parts 14 3 10 Package 2 layout parts 15 4 Operating and Commissioning 4 1 Pre commissioning check list...

Page 3: ...on A relief valve must be fitted in the outlet pipe work as close to the compressor as possible The valve must be positioned so as not to vent air onto any personnel since the air discharged will be h...

Page 4: ...es synchronised screw rotors combined main body step up gearcase assembly and inlet bearing carrier The compact shape and size of the compressor make it ideal for mounting inside the chassis on most v...

Page 5: ...lied as separate items including the absorptive type discharge silencer and inlet filter kit Package 2 Loose ancillaries with reactive discharge silencer Standard ancillaries supplied as separate item...

Page 6: ...foreseen operating environment is as follows Ambient temperature range 40 to 50 C Resistant to tropical rain in operation and transit salt and sun Humidity level Up to 100 RH condensing Vibration leve...

Page 7: ...ng valves must be positioned so that hot air cannot vent onto the operator or the compressor Silencers should be fitted as close as possible to the discharge port For the recommended layout of the mac...

Page 8: ...ies are shown below Installation Figure 4 Mounting Drive options An incorrect drive rotation will damage the compressor CAUTION Outlet Inlet The basic TR20 compressor should be installed mounted using...

Page 9: ...plug holes approximately 2 5 litres total if necessary Key 1 Magnetic drain plug and washer 2 Fill plug and washer Figure5 MountingDetails separateancillarypackages Alternative mounting channels maybe...

Page 10: ...ne shaft and drive coupling should be clean and damage free to help ensure the flange fits correctly Both tapers should be smeared with a light oil to aid future separation The companion flange should...

Page 11: ...Adaptor SAE 3 1 Washer 4 1 Key Parallel Rectangular Round End 10 x 8 x 50 Long 5 1 Socket Head Cap Screw M12 x 40 Long Figure 8 Drive Alignment The compressor should be mounted so that the prop shaft...

Page 12: ...ld be followed to prevent damage to the machine and contamination of the discharged product All inlet pipework must be stainless steel or thick wall aluminium to help prevent corroded particles enteri...

Page 13: ...or connecting pipework to the silencer should be incorporated where this could occur Check non return valve This is to prevent a back flow of air and product often encountered when stopping compresso...

Page 14: ...ter 3 3 75 Hose Clip 4 Hose Adaptor Cuff Nitrile 5 Ducting 2m x 89mm Bore 6 Inlet manifold TR20 7 Inlet gasket 8 Commissioning Filter 9 Gasket Outlet Port 10 Outlet Blanking Flange Ref No Description...

Page 15: ...t manifold TR20 7 Inlet gasket 8 Commissioning Filter 9 Gasket Outlet Port 10 Outlet Blanking Flange Ref No Description 11 Outlet Flange S0W 77mm Bore 12 Relief valve 1 25 2 5barg 13 Flange TW1 S0W 80...

Page 16: ...probe for commissioning only see Fig 11 If Gardner Denver supplied flanges are not used the installer must provide 2 x 1 4 BSP tappings adjacent to the inlet and outlet ports for the commissioning tes...

Page 17: ...5 minutes depress the clutch and disengage the PTO 5 Check the oil fill level and drain plugs for leaks and replace the commissioning filter with the inlet gasket supplied being careful to remove any...

Page 18: ...Manual Commissioning Figure 12 Commissioning Tests No Description 1 Pressure Manometer 2 Temperature Gauge 3 Pressure Tapping Inlet depression 4 Temperature Tapping Inlet 5 Commissioning Filter 6 Pres...

Page 19: ...l Connet pressure lines Check inlet filter has no blockages Ensure tanker is not pressurised Ensure pressure lines are open If pressurised open ball valve on the tanker Starting the compressor Check t...

Page 20: ...essor Return the engine speed to tick over Disengage the PTO Stop the engine 4 6 TR20 Driver training All drivers should be given training including Safety Instruct the driver regarding Rotating parts...

Page 21: ...USTOMER VEHICLE REG VEHICLE MAKE VEHICLE MODEL PTO TYPE RATIO ENGINE SPEED COMMENTS TIME DURATION INPUT SPEED Rpm PRESSURE BAR g BARO m bar INLET DEPRESSION RELIEF VALVE LIFT RELIEF VALVE BYPASS RELIE...

Page 22: ...ter element Check Relief Valve function setting and visually Maintenance 5 1 Schedule 5 5 2 Changing the gearcase oil see fig 6 1 Remove the magnetic drain plugs and sealing washers can also remove th...

Page 23: ...operating at greater than 85 of its pressure setting Setting 85 2 bar g 1 7 bar g 2 2 bar g 1 87 bar g Operation Function Test 1 Rotate the lifting screw ACW until a clear audible air discharge is pro...

Page 24: ...ng If this indicator shows red when the compressor is operating then the filter must be cleaned or replaced as follows To clean the casing it may be necessary to unbolt the filter casing from the vehi...

Page 25: ...TR20 Compressor Serial Number MONTH 1 2 3 4 5 6 7 8 9 10 11 12 Oil Level Relief valve Air Filter Security MONTH 1 2 3 4 5 6 7 8 9 10 11 12 Oil Level Relief valve Air Filter Security MONTH 1 2 3 4 5 6...

Page 26: ...Ind Australia Pty Ltd 30 Bearing Road Seven Hills New South Wales 2147 Australia Phone 61 2 96207000 Fax 61 2 96207955 email hermant malik gardnerdenver com France Gardner Denver France SA Division C...