Garland GI-MO/DU 7000, Installation, Operation And Maintenance Manual

Page 1: ...anual Original Instructions Part Number 4532415 Rev 5 12 15 Induction Designer Series Module Line Built In Models models GI MO DU 7000 GI MO DU 10000 GI MO DU 14000 GI MO QU 14000 GI MO QU 20000 GI MO...

Page 2: ...r available when you call Your Factory Authorized Service Agent Service Agent Telephone Number Your Local Equipment Supplier Supplier Telephone Number Model Number Serial Number Date of Installation A...

Page 3: ...r any damages or personal injury caused by failure to observe any safety requirements Risks involved when disregarding safety precautions include but not limiting to Death or injury caused by electric...

Page 4: ...c This appliance is not approved or authorized for home or residential use but is intended for commercial applications only The manufacturer and or authorized representative will not provide service w...

Page 5: ...15 Typical Applications 17 Specifications 21 Component charts and connection diagrams 21 Dimensions induction generator IN MO 7000 IN MO 10000 IN MO 7000FL 21 Dimensions induction generator IN MO 1400...

Page 6: ...8 Important Rules Operation and Maintenance 50 Types of Induction Coil In Your Equipment 51 Proper Induction Cookware 51 Condition 51 Round bottom Wok pans 51 Material 52 BOIL TEST Testing the Perform...

Page 7: ...eters or 10 feet away from the cooking surface or away from the high heat area of the island suite All power and communication connections can be connected conveniently through plug connections Applic...

Page 8: ...ion Glass top pattern matches the corresponding coil version underneath Round coil 2 1 below or full coil 2 2 below 2 1 2 2 3 Installation Frame Installation frame is provided to mount both the coil c...

Page 9: ...ion Model Number The model number is located on the serial plate NOTE The model number on the serial plate is the model number of the induction generator This manual covers the following models IN MO...

Page 10: ...Series Counter Top Cook Top IN Built In Series WO Counter Wok Series MO Module Line Series HO Hold Line Series GR Griddle Line Series 2 Last two 2 or three 3 digits of the appliance article number or...

Page 11: ...liance rating plate that includes end manufacturer information Investigation by local electrical authority Warning caution labels and other markings required by electrical and safety standards could b...

Page 12: ...ay apply Notic The maximum ambient temperature for the induction appliance to operate must not exceed 40 C 104 F Failure to provide adequate ventilation will cause the appliance to overheat to reduce...

Page 13: ...ld the weight of an adult and may collapse or tip if misused in this manner DANGER To avoid cardiac pacemaker malfunction consult your physician or pacemaker manufacture about effects of electromagnet...

Page 14: ...see the components chart for your specific model Tube of silicone sealant part number 70000015 shown for installation is not provided 1 5 2 3 4 6 1 Glass cooktop 2 Mounting Frame for typical installat...

Page 15: ...Installation on page 14 Installation Instructions on page 32 Cabinet Requirements Read and understand all installation safety instructions at the beginning of Section 2 Installation 1 PLACE THE INDUC...

Page 16: ...ed and sealed properly with silicone Design and construct ventilation gaps in such a ways that they would prevent water ingress Examples below shown that bent flanges are created behind louvered openi...

Page 17: ...ny obstruction is minimum 40mm 1 57 3 Louvered openings of ventilation fan allow exhaust to escape 4 Louvered openings or ventilation gap facilitate proper air flow Safe electrical environment 5 An en...

Page 18: ...e Important Design Features on page 17 for the descriptions of items 1 to 10 in illustration For minimum fresh air intake and exhaust openings for each generator see Electrical Cables on page 30 9 1 5...

Page 19: ...important to ensure that there is adequate ventilation to maintain an operating temperature of below 40 C 104 F For minimum fresh air intake and exhaust openings for each generator see Electrical Cab...

Page 20: ...ment It is important to ensure that there is adequate ventilation to maintain an operating temperature of below 40 C 104 F For minimum fresh air intake and exhaust openings for each generator see Elec...

Page 21: ...000 IN MO 10000 IN MO 7000FL Measurements in mm and inch 360 14 17 153 6 02 65 5 2 58 173 6 81 158 6 22 101 3 98 101 3 98 26 1 02 40 1 57 1 2 3 4 5 6 7 2 3 minimum 40 1 57 600 23 62 600 23 62 Indicate...

Page 22: ...2 09 153 6 02 173 6 81 2 3 131 5 16 4 5 6 7 8 9 Indicates the direction of airflow 1 Distance to obstruction minimum 40mm or 1 57 2 Fresh air supply 3 Air exhaust Generator MASTER 4 Mains power connec...

Page 23: ...0 00 A Detail A Dimensions of mounting bracket Brackets provided 1 Potentiometer LED connection Induction Field 1 2 Sensor Connection Induction Field 1 3 Digital Display Optional Induction Field 1 4 P...

Page 24: ...installation please contact Factory for assistance NOTE Countertop cut out dimensions noted in the drawings include 4mm gap per side for silicone sealant Dimensions Mounting Frame for Glass Size 360x3...

Page 25: ...hole to level the glass top 4 Holding rail to support the coil carrier sheet 5 M4 threaded hole to level the coil carrier sheet Dimensions Mounting Frame for Glass Size 375x650mm Measurements in mm a...

Page 26: ...lass top 4 Holding rail to support the coil carrier sheet 5 M4 threaded hole to level the coil carrier sheet 1 1 2 12x 12x 4 5 3 Dimensions Mounting Frame for Glass Size 720x720mm Measurements in mm a...

Page 27: ...wings below Measurements in mm and inch min min with EMI min without EMI min with EMI 30 1 18 226 8 96 27 1 06 57 2 24 125 4 92 155 6 1 30 1 18 101 3 98 14 0 55 28 1 10 14 0 55 1 0 2 0 4 5 1 2 8 2 0 3...

Page 28: ...r b b c c a a b b c c c c 127mm 5 40mm 1 57 10mm 0 39 Control Unit a c 70mm 2 75 38mm 1 5 Coil Carrier Sheet c a 127mm 5 100mm 3 94 Operation Unit a 12 7 mm 0 5 INSTALLATION DISTANCE BETWEEN COMPONENT...

Page 29: ...its Conductor Size Coils Cook Zones MO QU 14000 208 V AC 3 14000W 4x3500 W 22A 2 AWG 10 4 RU 4 400 V AC 3 14000W 4x3500 W 11A 2 1 5mm2 4 RU 4 440 V AC 3 14000W 4x3500 W 10A 2 1 5mm2 4 RU 4 MO QU 20000...

Page 30: ...llowing conditions must be maintained Maximum Tolerance of Nominal Supply Voltage 6 10 Network Impedance Zmax 0 25 Supply frequency 50 60 Hz Ingress Protection class IP X0 Protection by customer is re...

Page 31: ...il carrier sheets More details in Installation Instructions on page 32 Quad Models Only The orientation of the frame must match the orientation of the glass and the coil carrier sheets Correct orienta...

Page 32: ...peration unit on page 27 Maximum distance allowed between the control unit and other components See Electrical Cables on page 30 and Installation distance between components on page 28 Do not block th...

Page 33: ...countertop installation please contact Factory for assistance Partition When installing two coil carrier sheets on the same frame you must install a non magnetic steel partition plate in between them...

Page 34: ...nter top iii Fasten the frame securely min 1 5 0 06 i ii iii 2 To install the silicone gaskets i Clean surfaces BEFORE applying any silicone adhesive CLEAN glass silicone gaskets frame and tops with i...

Page 35: ...eet Step 4 ii iii iv Measurements in mm inch 4 Installing the Coil Carrier Sheet NOTE Before installation check the kitchen plan and coil layout orientation to ensure the plug connectors on the coil c...

Page 36: ...the distance between the underside of the coil carrier sheet to the Ceran glass The distance must be 50mm 2mm vi When you do not obtain the measurements in i and ii insert screws not provided size M4...

Page 37: ...oking appliances are installed into the same counter install a circuit breaker box or a FI switch box to protect the individual circuit Indicates the direction of airflow Connecting the Components Not...

Page 38: ...ob to a ON position The indicator lamp illuminates and the water is heated ON Position Any position other than 0 is pointing to the Indicator lamp The lamp is on OFF Position 0 is pointing to the Indi...

Page 39: ...n RU Round Coil Connection O Potentiometer and Indicator Lamp Connection CAN BUS communication connection Splitter included MO DU7000 650 1x 650x375x6 1x 1x IN MO 7000 1x 319x624 3 5kW x2 1x IN MO 700...

Page 40: ...7000 10000 MO QU20000 650 1x 650x650x6 1x 2x IN MO 10000 2x 319x624 5 0kW x4 2x IN MO 7000 10000 4x 2x IN MO 7000 10000 MO QU20000 720 1x 720x720x6 1x 2x IN MO 10000 2x 354 5x689 5 0kW x4 2x IN MO 700...

Page 41: ...0 14000 2x 1x IN MO14000 Installation Diagram MO DU14000 360FL F1 F2 P F1 FL F1 FL F2 S F1 S F2 O F2 O F1 CAN BUS P F2 F1 F2 F1 F2 F1 F2 Induction Field 1 Field 2 P Electrical Power Connection S Senso...

Page 42: ...14000 MO QU28000 720FL 1x 720x720x6 1x 2x IN MO 14000FL 2x 354 5x689 3 5kW x8 2x IN MO 7000 14000 4x 2x IN MO 14000 Installation Diagram MO QU28000 650FL MO QU28000 720FL F1 F2 F3 F4 P F4 P F3 F1 F2...

Page 43: ...4000 720 1x 720x720x6 1x 1x IN MO 10000 1x 354 5x689 5 0kW x2 1x IN MO 7000 10000 4x 1x IN MO 14000 1x IN MO 14000FL 1x 354 5x689 3 5kW x4 1x IN MO 14000 1x IN MO 7000 10000 Installation Diagram MO QU...

Page 44: ...Section 2 Installation Appendix B Power Supply Cable Wiring Diagrams WIRING DIAGRAM MODULE LINE AND BUILT IN DUAL COOK TOP 208V 400V GND L1 X L2 Y L3 Z L1 L2 L3 L1 L2 L3 L1 L2 L3 E L1 L2 L3 E 400V 400...

Page 45: ...532415 Rev 5 12 15 45 Section 2 Installation WIRING DIAGRAM MO QU 14KW 20KW ROUND COILS 208V 400V L1 L2 L3 GND L1 X L2 Y L3 Z L1 L2 L3 L1 L2 L3 E L1 L2 L3 E 400V 400V L1 L2 L3 208V 208V GND L1 X L2 Y...

Page 46: ...12 15 Installation Section 2 WIRING DIAGRAM MO QU 21KW 24KW FLAT ROUND COILS 208V 400V L1 L2 L3 L1 L2 L3 GND L1 X L2 Y L3 Z L1 L2 L3 L1 L2 L3 E L1L2L3 E L1 L2 L3 E 400V 400V 208V L1 L2 L3 L1 L2 L3 GND...

Page 47: ...Rev 5 12 15 47 Section 2 Installation WIRING DIAGRAM MO QU 28KW FLAT COILS 208V 400V L1 L2 L3 E L1L2 L3 E L1 L2 L3 E L1L2L3 E GND L1 X L2 Y L3 Z 400V 400V GND L1 X L2 Y L3 Z L1 L2 L3 L1 L2 L3 208V 208...

Page 48: ...at only food products on the griddle plate or in the braising pan OPERATION SAFETY PERSONAL PROTECTION Notic Induction appliances are more powerful heat up pans quicker and cook food faster than conve...

Page 49: ...in contact with hot surfaces or hot grease Wear personal protective equipment Cooking with Induction Glass Tops Models nWarning Never Leave An Empty Pan On Cooktop Induction appliances heat up empty...

Page 50: ...40o C 104o F 5o C 41o F 40o C 104o F 5o C 41o F 2 Never place your induction equipment next to any grease generating or heat generating equipment 3 Clean the intake filter at least once a week or as o...

Page 51: ...ed on one side of the cook zone only one of the two Full Coils is engaged to provide energy to heat the pan Both Full Coils are engaged when a large pan is placed on a cook zone or when small pans are...

Page 52: ...gnetic metal on the base may affect the induction field and subsequently less energy may be suppled to the cookware BOIL TEST TESTING THE PERFORMANCE OF COOKWARE For procedure and guideline see sectio...

Page 53: ...ur appliances is equipped with the latest RTCS or RTCSmp sensors These sensors monitor temperature and cookware continuously in realtime To obtain optimal results from the sensors you must always plac...

Page 54: ...ed on either side of a single cook zone You may place one small or multiple small pans per side of a cook zone When one large pan is used always place pan in the center of a cook zone DUAL QUAD COOK Z...

Page 55: ...that the difference in power output between two higher power levels is much larger than that between two lower power levels This power level and output relationship provides a fine simmer rate control...

Page 56: ...pan sitting on the surface of the cook zone The indicator lamp flashes As soon as a pan is put in the cook zone the heating process is engaged and the indicator lamp stops flashing and remains bright...

Page 57: ...for cleaning or hose down or flood interior or exterior of the equipment with water Ensure that no liquid can enter into the equipment nWarning Allow heated equipment glass surface to cool down before...

Page 58: ...may collapse or tip if misused in this manner DANGER To avoid cardiac pacemaker malfunction consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker nWa...

Page 59: ...d to clean stainless steel 2 Wipe dry with a soft clean cloth VISUAL INSPECTION OF SILICONE SEAL Inspect the silicone seal around the glass perimeter or the joint between the appliance and the counter...

Page 60: ...is ON Symptoms When a malfunction occurs the appliance may be in one of the following states The appliance switches off immediately The appliance continues to operate in a power reduction mode The ap...

Page 61: ...ent with three phase supply only Check incoming power supply Example power cable plugged into the wall socket Check kitchen main fuse box Defective equipment Put knob in OFF position Only if possible...

Page 62: ...ure The intake air temperature must be lower than 40 C 104 F Contact an authorized service agency 7 E29 E47 Generator component failure Problem with control wiring Warning from overheated pan cooking...

Page 63: ...Part Number 4532415 Rev 5 12 15 63 Section 5 Troubleshooting Wearable Parts List Photo Part Number Description 70000015 Silicone Seal PACTAN 7076 310ml For installation and water tight seal...

Page 64: ...ise All rights reserved Part Number 4532415 Rev 5 12 15 Every new piece of Manitowoc Foodservice equipment comes with KitchenCare and you choose the level of service that meets your operational needs...