GARO TFA4500-3D, User Manual

Page 1: ...USER S MANUAL ELECTRO HYDRAULIC FOUR POST LIFT MODEL TFA4500 3D TFA5000 3D TFA5500 3D TFL5000 3D Version RR190604 01 Serial No Production Date...

Page 2: ......

Page 3: ...4 1 ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 14 4 2 POST ASSEMBLY 15 4 3 HYDRAULIC SYSTEM CONNECTION 17 4 4 ELECTRICAL SYSTEM CONNECTION 17 4 5 CABLE PRE ADJUSTMENT 18 4 6 SECURE THE POSTS TO THE GROUND...

Page 4: ...USER S MANUAL ii...

Page 5: ...s piece Fig 1 6 Right fixed platform Fig 1 7 Left moving platform Fig 1 8 Operator side this is the front of the lift including the area reserved for the operator with the control panel The operator s...

Page 6: ...1 take the weight in the event of a cable failure the wedge automatically engages with the safety rods and immediately stops the movable section of the lift together with the vehicle the cable micro s...

Page 7: ...USER S MANUAL 3 Chapter 2 SPECIFICATIONS 2 1 OVERALL DIMENSION TFA4500 3D...

Page 8: ...USER S MANUAL 4 TFA5000 3D...

Page 9: ...USER S MANUAL 5 TFA5500 3D...

Page 10: ...USER S MANUAL 6 TFL5000 3D...

Page 11: ...ion category no higher than class 18 15 according to ISO 4406 such as IP HYDRO OIL 32 SHELL TELLUS T37 or an equivalent oil 2 2 TECHNICAL SPECIFICATION MODEL TFA4500 3D TFA5000 3D TFA5500 3D TFL5500 3...

Page 12: ...tyres inclusive of bulge caused by weight of vehicle on ground 2000 mm Min distance between inner walls of tyres inclusive of bulge caused by weight of vehicle on ground 900 mm Caution the lower part...

Page 13: ...ces and or the platforms when they are moving or the presence of persons inside the danger zone indicated in Fig 13 is strictly prohibited The area occupied from the lift and perimetral band of width...

Page 14: ...Longitudinal movements refer to forward and backward movement of the load vehicle To protect against the consequences of longitudinal movement the lift is installed with fixed wheel stops at the front...

Page 15: ...e on the top of all four posts Fig 20 Should the steel cables slacken or break the safety wedges will stop the movable part of the lift and the vehicle in its current position Fig 21 Fig 21 RISKS FOR...

Page 16: ...e an unacceptable overload or uneven loadsharing Therefore before lifting the vehicle and during all operations on the vehicle MAKE SURE THAT IT IS PROPERLY STOPPED BY THE HAND BRAKE Fig 24 RISK OF VE...

Page 17: ...t be able to assure that all the areas of the lift are properly and uniformly illuminated in compliance with the laws in force in the place of installation RISK OF COMPONENT FAILURE DURING OPERATION T...

Page 18: ...icle itself and the nearest fixed or mobile structures in the workshop Check Height 5000 mm min calculate also the height of the vehicles you intend to lift Distance from walls 800 mm min Working spac...

Page 19: ...each in the area where you intend to install the lift Position the trestles as shown in the Fig 32 A B C D 2 Remove the posts from the packing Fig 32 1 2 3 4 together with the movable platform Fig 32...

Page 20: ...ross piece Fig 32 6 Fig 35 4 2 POST ASSEMBLY Remove the safety rods from the top of the posts as shown in Fig 36 Fig 36 Preparation of the control post The control post is distinguished from the other...

Page 21: ...ieces and the guide pins Fig 41 2 as shown in Fig 41 Fig 41 Check the Safety rods are straight Fit the Safety rods with the rounded edges of the slots towards the front of the posts Now secure the bot...

Page 22: ...Y SKILLED PERSONNEL Before making any maneuvers 1 Check the fluid level and fill if necessary using mineral oil for hydraulic system ISO 32 H LP DIN 51525 2 Check the rotation direction of the motor b...

Page 23: ...o the anchor holes Press LIFT button and complete the lift cycle during the cycle Check that the cross pieces slide freely and without undue rubbing friction you may want to stop the lift motion every...

Page 24: ...nt machine parts Position of guards and protections ELECTRICAL CHECKS Correct connections in accordance with wiring diagrams Earth connection of the lift The operation of Lifting limit switch Lowering...

Page 25: ...engage with each slot of the safety rods STOPPING When a vehicle is stopped in the elevated position the load must NEVER be supported by the lift cables the load must instead be supported by the stop...

Page 26: ...s are guidelines and should be construed as the maximum intervals between each intervention Properly executed preventative maintenance calls for constant attention and surveillance of the machine Imme...

Page 27: ...led and or well conserved packages Do not use grease that is too old or has undergone chemical changes to avoid irreversible damage to the lift cables Check lift cable wear by measuring the diameter a...

Page 28: ...ugh the filler hole on the top Make sure the oil is filtered For oil types and characteristics refer to the technical specifications chapter 2 page 9 Close the filler plug Connect the lift to the powe...

Page 29: ...utton Unplug the lift and call service center Lift does not descent Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages still lean on security devices Block valves have t...

Page 30: ...CHINE ASSEMBLY The machine can only be scrapped by authorized technicians as in the case of assembly Used oil must be disposed off in compliance with the methods indicated in appendix A Metal parts of...

Page 31: ...USER S MANUAL 27 APPENDIX B HYDRAULIC DIAGRAM...

Page 32: ...USER S MANUAL 28 APPENDIX C ELECTRICAL WIRING DIAGRAM C 1 380V ELECTRICAL WIRING DIAGRAM...

Page 33: ...USER S MANUAL 29 C 2 220V ELECTRICAL WIRING DIAGRAM...

Page 34: ...actor CJX4 09 1 M Motor MS90L 4 1 SQ1 Limit switch ME 8108 1 SQ2 Safety switch ME 8108 1 SB Push button LA39 B2 11 W 1 SB2 Push button LA39 B2 11 W 1 H Buzzer AD16 22SM Y DC24V 1 YV Solenoid AC 24V 1...

Page 35: ...USER S MANUAL 31 EXPLOSIVE DIAGRAM...

Page 36: ...USER S MANUAL 32...

Page 37: ...USER S MANUAL 33...

Page 38: ...1 8 6 Q235 22 GB4142 84 column screw spring 8 D1 6XD12XH88 8 23 SGM 803 07 00 ball bearing cover 2 jointing parts 24 SGM 803 05 00 active board 2 2 jointing parts 25 SGM 803 04 00 active board 1 2 jo...

Page 39: ...afety bolck 2 2 jointing parts 67 SGM 804 13 00 Safty screw pole1 2 jointing parts 68 SGM 804 06A 00 Handle safty 1 2 jointing parts 69 GB T2089 94 constringent spring 8 D1 8XD14X65 70 GB95 85 flat wa...

Page 40: ...s 95 SGM 805 13 cable block 2 1 96 SGM 805 12 cable block 1 1 97 GB70 85 inner hexangular screw 10 M8X60 98 GB95 85 flat washer C 10 D8 99 GB93 87 spring washer 10 D8 100 SGM 805 14 Cable block 3 1 10...