Garudan GOV-1004-24, User Manual

Page 1: ...User manual GOV 1004 24 GOV 1005 34 ANITA B s r o Pr myslov 2453 7 680 01 Boskovice Czech Republic tel 420 516 454 774 420 516 453 496 fax 420 516 452 751 e mail info anita cz MP04000EN_190301...

Page 2: ...erty of Anita B s r o and protected by copyright The use of this content without written consent of Anita B s r o is prohibited Copyright Anita B s r o 2019 VERSION CREATE ON APPROVED BY MP04000EN_190...

Page 3: ...ANITA MP04000EN_190301 3 Content 1 Installation 4 2 Before Operation 5 3 Machine Settings 6 4 Repairing and Maintenance 12 w w w g a r u d a n c z...

Page 4: ...4 1 INSTALLATION 1 Machine head installation Please make sure there have enough room between sewing machine and the table around it after installation Table can t interference with the sewing machine...

Page 5: ...N 1 Adding lubrication oil During adding process please make sure the lubrication oil can t over the upper limit of oil gauge Please add proper silicon oil into silicon oil reservoirs in order to prev...

Page 6: ...ANITA MP04000EN_190301 6 3 MACHINE SETTINGS 1 Threading map w w w g a r u d a n c z...

Page 7: ...ight to its hook set position the cloth plate will be close Open and close front cover Pushing front cover to right se position and pull down to open it and on the other hand pull up to its set positi...

Page 8: ...foot of the hanger To return to its original position push the lever downwards and retract the shoulder arm Make sure the foot is in the correct position Adjusting pressure Turning adjusting screw clo...

Page 9: ...push button lightly first and turning pulley to set position then pushing down the push button into its set position and adjust the length of stitch Remark the distance mark on the pulley only represe...

Page 10: ...ion was set at 1 1 when machines were out of factory Adjust differential ratio as needed Open up cloth plate loosen nut 2 move level 1 upward or down warn to the position needed Then tighten nut 2 For...

Page 11: ...o a direction Upper lower looper thread tension amount Please adjust tension amount according to arrow direction increase looper thread tension amount decrease looper thread tension amount Chain stitc...

Page 12: ...r a long time please change lubrication oil before operate again Change lubrication oil by take off plug Change oil filter Please change oil filter after approx 6 months usage or found out oil circula...

Page 13: ...el till upper knife clamp reach its lowest position Then adjusting the position of upper knife and lower knife overlap by 0 5 mm Tighten screw 3 1 Changing lower knife Loosen screw 1 push lower knife...

Page 14: ...ain feed dog make sure the tip of teeth line even with top of needle plate then adjusting the tip of teeth of differential feed dogs line ever with top of needle plate After set up tighten screw 1 2 a...

Page 15: ...ANITA MP04000EN_190301 15 The height of auxiliary feed dog should be 0 5 mm lower than main feed dog standard setting value and adjustment can be made by loosen screw 2 w w w g a r u d a n c z...

Page 16: ...owest set position and needle can by moved into needle hole 2 Make sure the needle hole of presser foot in line with the needle hole of needle plane and sewing needle is in the center of needle hole I...

Page 17: ...d wheel 2 Loosen screw 3 lightly can t loosen screw completely 3 Holding bushing from A and B sides turning collar 4 in order to set up 1 mm tolerance between level 1 and screw 2 4 Tighten screw 3 Set...

Page 18: ...edle tip to top of needle plate should be 10 mm standard setting 1 Turning belt pulley in order to raise needle bar to its highest position 2 Open up plug 2 and loosen screw 3 Adjust the height of nee...

Page 19: ...chain stitch needle guard 2 Loosen set screw 3 can take off front chain stitch needle guard 4 Changing upper looper Changing chain stitch looper lower looper must attach to the Changing upper looper...

Page 20: ...right needle there will have a interference approx 0 03 0 05 mm Loosen screw 1 and adjustment can be made by moving looper arm 2 forward or backward Setting up needle guard of edging needle 1 As ment...

Page 21: ...itch needle should be 1 5 mm Adjustment can be made by loosen When tip of looper moves to the center of chain stitch needle the tolerance between looper tip and needle grove should be 0 0 05 mm Adjust...

Page 22: ...per looper moves to its highest position the distance between tip of looper and center of needle should be as specification chart listed below and also please refer to diagram 2 2 When upper looper pa...

Page 23: ...ANITA MP04000EN_190301 23 w w w g a r u d a n c z...

Page 24: ......

Page 25: ...Display GOV 1004 24 GOV 1005 34 ANITA B s r o Pr myslov 2453 7 680 01 Boskovice Czech Republic tel 420 516 454 774 420 516 453 496 fax 420 516 452 751 e mail info anita cz MP04000EN_190301...

Page 26: ...erty of Anita B s r o and protected by copyright The use of this content without written consent of Anita B s r o is prohibited Copyright Anita B s r o 2019 VERSION CREATE ON APPROVED BY MP04000EN_190...

Page 27: ...ANITA MP04000EN_190301 3 Content 1 Key Function 4 2 Operating Instruction 4 3 User Parameter and Technician Parameter 5 4 Error Code List 6 w w w g a r u d a n c z...

Page 28: ...2 Parameter setting value decrementing key Shortcut Press this key to adjust LED brightness Shortcut Needle Position 1 Slow play seam selection shortcuts 2 Select the shortcut needle position OPERATIN...

Page 29: ...while turning the machine on P07 Up position adjustment 0 24 P08 Down position adjustment 0 24 P09 Needle goes up automatically as power turned on 0 1 1 0 No function 1 Power turned on needle goes up...

Page 30: ...r and motor in bad connection or is too loose If yes please correct If connection well check if the power supply voltage is abnormal or sewing speed is too high If yes please adjust If there are still...

Page 31: ...Spare Parts List GOV 1004 24 GOV 1005 34 ANITA B s r o Pr myslov 2453 7 680 01 Boskovice Czech Republic tel 420 516 454 774 420 516 453 496 fax 420 516 452 751 e mail info anita cz MP04000EN_181213...

Page 32: ...rty of Anita B s r o and protected by copyright The use of this content without written consent of Anita B s r o is prohibited Copyright Anita B s r o 2018 VERSION CREATED ON APPROVED BY MP04000EN_181...

Page 33: ...hanism 2 2 20 8 Needle Drive Mechanism 2 22 9 Upper Looper Drive Mechanism 24 10 Lower Looper Mechanism 26 11 Chain Stitch Looper Mechanism 28 12 Cam Assembly 30 13 Differential Feed Assembly 1 2 32 1...

Page 34: ...ANITA MP04000EN_181213 4 1 HOUSING FRAME w w w g a r u d a n c z...

Page 35: ...9050 Lower knife bed 1 8 10002830 Pin 1 9 10011847 Support for houring 4 10 10002833 Pin 1 11 20022626 Decorative sheet 1 12 10009104 Screw 1 13 10009640 Safety cover 1 14 10009599 Washer 2 15 1000960...

Page 36: ...ANITA MP04000EN_181213 6 2 OUT COVER FRAME 1 2 w w w g a r u d a n c z...

Page 37: ...seal 1 16 10008917 Cover for upper looper stand 1 17 10011044 Screw 2 18 20021991 Right part of the front cover 1 19 10009597 Screw 1 20 10034619 Pin 1 21 10008911 Guiding plate 1 22 10023463 Screw 2...

Page 38: ...MP04000EN_181213 2 OUT COVER FRAME 2 2 OUT COVER FRAME 2 2 ANITA 8 w w w g a r u d a n c z...

Page 39: ...ANITA MP04000EN_181213 9 2 OUT COVER FRAME 2 2 Ref No Parts No Name of parts Description Qty Note 40 10014266 Rubber plug 2 41 10058070 Decorative plate 1 42 10009104 Screw 6 w w w g a r u d a n c z...

Page 40: ...ANITA MP04000EN_181213 10 3 OUT COVER FRAME 2 w w w g a r u d a n c z...

Page 41: ...r 1 12 10009537 Washer 2 13 10010595 Screw 2 14 10009291 Screw 1 15 10008144 Washer 1 16 10033700 Position limiting plate 1 17 10009529 Screw 1 18 10009546 Screw 1 19 10009536 Spring 1 20 10052570 Gri...

Page 42: ...ANITA MP04000EN_181213 12 4 THREE AUTOMATIC FRAME w w w g a r u d a n c z...

Page 43: ...9 10037456 The cover plate 1 10037457 Component of aspiration 1 10 10014441 Screw 2 11 10038985 Moving cutter 1 12 10025649 Split washer 1 13 10025648 Spring 1 14 10013038 Split washer 1 15 10037477...

Page 44: ...ANITA MP04000EN_181213 14 5 MAIN SHAFT MECHANISM w w w g a r u d a n c z...

Page 45: ...10058553 Main shaft general machine 1 10058550 Main shaft heavy machine 1 16 10009402 Balance block 1 17 10003001 Screw 4 18 10008898 Main shaft retainer ring 1 19 10009780 Bearing 1 20 10009392 Bush...

Page 46: ...ANITA MP04000EN_181213 16 6 THREAD TENSION MECHANISM w w w g a r u d a n c z...

Page 47: ...dle 1 3 10058524 Thread tension aggregate for lower needle 1 4 10058521 Thread tension nut 1 5 10003111 Release proof nut 1 6 10009534 Spring 1 7 10058520 Thread tension bowl 1 8 10003116 Thread tensi...

Page 48: ...ANITA MP04000EN_181213 18 7 NEEDLE DRIVE MECHANISM 1 2 w w w g a r u d a n c z...

Page 49: ...onnecting rod for needle bar 1 16 10002939 Screw 2 17 10009386 Needle bar 1 18 20001229 The needle clamp clip 1 19 10009344 The needle clamp clip 1 20 10010888 Screw 1 21 10009400 Spring 1 22 10009341...

Page 50: ...MP04000EN_181213 7 NEEDLE DRIVE MECHANI NEEDLE DRIVE MECHANISM 2 2 ANITA 20 w w w g a r u d a n c z...

Page 51: ...DLE DRIVE MECHANISM 2 2 Ref No Parts No Name of parts Description Qty Note 39 10034103 Crank on needle bar 1 40 10008072 Oil wick 1 41 10055907 Pin 1 42 10055903 Crank 1 43 10034108 Screw 2 44 1003410...

Page 52: ...ANITA MP04000EN_181213 22 8 NEEDLE DRIVE MECHANISM 2 w w w g a r u d a n c z...

Page 53: ...guard 3 4thread machine 1 10009637 Front needle guard 5 6thread machine 1 9 10010595 Screw 1 10 10040242 Front thread guide 1 11 10004171 Screw 1 12 10009306 Needle guard bracket 1 13 10009636 Rear n...

Page 54: ...ANITA MP04000EN_181213 24 9 UPPER LOOPER DRIVE MECHANISM w w w g a r u d a n c z...

Page 55: ...404 Drive shaft for upper looper 1 10 10009373 Swing bar for upper looper shaft 1 11 10009245 Screw 1 12 10009240 Screw 1 13 10003064 Connecting bar for upper looper drive 1 14 10002939 Screw 4 15 100...

Page 56: ...ANITA MP04000EN_181213 26 10 LOWER LOOPER MECHANISM w w w g a r u d a n c z...

Page 57: ...bush with ball head for 1 6 10002825 Left crank bush with chain stitch looper 1 7 10009164 Screw 1 8 10009399 Seal ring 1 9 10003064 Connecting bar for upper looper 1 10 10002939 Screw 4 11 10009431 F...

Page 58: ...ANITA MP04000EN_181213 28 11 CHAIN STITCH LOOPER MECHANISM w w w g a r u d a n c z...

Page 59: ...Needle pin for connecting bar 1 11 10009186 Connecting bar of feed dog 1 12 10009245 Screw 1 13 10009302 Swing crank 1 14 10009245 Screw 1 15 10009305 Swing fork 1 16 10047854 Connecting bar for chain...

Page 60: ...ANITA MP04000EN_181213 30 12 CAM ASSEMBLY w w w g a r u d a n c z...

Page 61: ...3 Thread tension dish 2 6 10010610 Screw 1 7 10010654 Thread guide plate 1 8 10009529 Screw 1 9 10009529 Screw 1 10 10010614 Thread guide plate 1 11 10010596 Washer 1 12 10010611 Thread tension stand...

Page 62: ...ANITA MP04000EN_181213 32 13 DIFFERENTIAL FEED ASSEMBLY 1 2 w w w g a r u d a n c z...

Page 63: ...for stitch length 1 16 10003219 Pin 1 17 10003218 Guiding wheel of feeding eccentric wheel 1 18 10009327 Feeding eccentric wheel 1 19 10002888 Bearing 1 20 10002946 Connecting bar 1 21 10002977 Eccen...

Page 64: ...MP04000EN_181213 13 DIFFERENTIAL FEED AS DIFFERENTIAL FEED ASSEMBLY 2 2 ANITA 34 w w w g a r u d a n c z...

Page 65: ...e 39 10003248 Retaining spring 1 40 10009205 Spring 1 41 10009203 Nut 1 42 10009223 Indication plate of adjustment 1 43 10009037 Screw 2 44 10009565 Nut 1 45 10009564 Washer 1 46 10009562 Screw 1 47 1...

Page 66: ...ANITA MP04000EN_181213 36 14 DIFFERENTIAL FEED ASSEMBLY 2 w w w g a r u d a n c z...

Page 67: ...on 1 11 10009166 Washer 1 12 10009074 Screw 1 13 10009140 Stand of differential feed dog 1 14 10009134 Sliding block 1 15 10009141 Stand of feed dog 1 16 10023486 Feeding connecting rod 1 17 10023487...

Page 68: ...ANITA MP04000EN_181213 38 15 KNIFE DRIVE ASSEMBLY w w w g a r u d a n c z...

Page 69: ...ew 1 7 10002942 Connecting bar of upper knife drive 1 8 10009432 Pin for connecting bar 1 9 10009109 Screw 1 10 10002939 Screw 2 11 10009068 Upper knife holder 1 12 10009037 Screw 1 13 Upper knife 1 1...

Page 70: ...ANITA MP04000EN_181213 40 16 PRESSER FOOT ASSEMBLY w w w g a r u d a n c z...

Page 71: ...foot lifting 1 13 10037480 Guard plate of cutter 1 14 10011912 Secant knife 1 15 10009529 Screw 1 16 10057457 Hand lifter of presser foot 1 17 10059942 Spring 1 18 10057459 Screw 1 19 10009032 Shaft...

Page 72: ...ANITA MP04000EN_181213 42 17 THREAD TAKE UP AND THREADING FRAME w w w g a r u d a n c z...

Page 73: ...plate of left 1 11 10003252 Thread guide plate of right 1 12 10002756 Upper thread tension plate 1 13 10057518 Fixing stand for thread take up clamp 1 14 10009074 Screw 2 15 10009640 Thread take up st...

Page 74: ...ANITA MP04000EN_181213 44 18 LUBRICATION ASSEMBLY w w w g a r u d a n c z...

Page 75: ...rew 1 16 10008090 Oil wick 1 17 10009826 Steel ball 1 18 10009588 Joint part 2 19 10011471 Fastening ring 2 20 10007796 Hose 2 21 10026648 Assembly of oil pump 1 22 10059706 Assembly of oil pump 1 23...

Page 76: ...ANITA MP04000EN_181213 46 19 HR DEVICE w w w g a r u d a n c z...

Page 77: ...931 Silicon oil box 1 7 10009037 Screw 2 8 10008922 Felt 1 9 10003344 Pin 1 10 10009826 Steel ball 1 11 10011471 Fastening ring 2 12 10008072 Oil wick 1 13 10008971 Lower silicon oil box 1 14 10008883...

Page 78: ...ANITA MP04000EN_181213 48 20 OIL TANK BRACKET w w w g a r u d a n c z...

Page 79: ...ad 4 2 10059968 Plastic mattress 8 3 10009272 Washer 8 4 10059967 Rubber cushion steel ring 4 5 10059966 Rubber blanket 4 6 10059964 Pallet rubber mat 4 7 10059965 Brace 4 8 10059963 The tray support...