Garudan GZ-5525 Series, User'S Manual And Spare Parts Book

Page 1: ...er Manual and Spare Parts Book GZ 5525 series ANITA B s r o Pr myslov 2453 7 680 01 Boskovice Czech Republic tel 420 515 553 628 420 515 553 629 fax 420 516 452 751 e mail info anita cz MP04600EN_2209...

Page 2: ...y of Anita B s r o and protected by copyright The use of this content without written consent of Anita B s r o is prohibited Copyright Anita B s r o 2020 VERSION CREATED ON APPROVED BY MP04600EN_20040...

Page 3: ...JUSTMENT 9 D MACHINE CONTROL 10 D1 NEEDLE REPLACEMENT 10 D2 WIND THE BOBBIN 11 D3 BOBBIN FIXING AND HOOK THREADING 12 D4 UPPER THREAD THREADING 12 D5 THE THREAD TENSION ADJUSTMENT 13 D6 FOOT LIFTING 1...

Page 4: ...um materials Medium and heavy materials Stitch type Double thread zig zag lockstitch Max stitch length 5 mm Stitch width 6 mm 10 mm Hand lever foot lift 5 mm 5 7 mm Knee lever foot lift 7 mm 7 12 mm N...

Page 5: ...ANITA MP04600EN_220920 GZ 5525 series 5 Available cam types...

Page 6: ...ng machines 8 Warnings are indicated by the following symbols Danger Caution Warning Read the manual B2 INSTALLATION PREPARATION 1 Immediately report visible damage to the carrier Check the contents o...

Page 7: ...When handling cords and plugs check if the machine is switched off to avoid electrical shock and injury 9 Check the electrical cords for damage to avoid injury by touching the exposed wire 10 Do not p...

Page 8: ...ANITA 8 GZ 5525 series MP04600EN_220920 B5 DISPOSAL INSTRUCTIONS For disposal of the machine contact your local dealer or manufacturer in accordance with legislation...

Page 9: ...ine in middle slow running condition Excessive tension will cause the motor bearing be damaged C2 INSTALL BELT COVER Machine head and motor must install belt cover for safety C3 THE NEEDLE BAR STOP PO...

Page 10: ...ENT Loosen the screw and remove the needle Fix a new needle and turn it so that the hook scarf is oriented according to detail Tighten the screw When needle type 134 is used keep the screw according t...

Page 11: ...first below picture wind 5 times round the bobbin Pull the lever in the arrow direction Start the machine up After the bobbin winding wind the thread round the cutter according to second below picture...

Page 12: ...ck inside the case clicks and secures it against falling out 4 Make one stitch without the sewn material and drawing the thread upper end pull the hook thread end outwards above the throat plate D4 UP...

Page 13: ...Turn the tension adjusting nut in clockwise to increase the tension or inversely to decrease it 2 To adjust the lower thread tension by turning adjusting screw A 3 It can adjust the take up spring to...

Page 14: ...eans of the pedal and subsequent pedal releasing After the foot lifting by hand lever the machine may be started up e g when winding the hook thread Foot lifting with knee lever if the machine is equi...

Page 15: ...ment as shown in picture The pressure of sewing must be adjusted at its minimum value But at the same time the pressure of presser foot must be sufficient to ensure reliable and continuous feeding eve...

Page 16: ...the micro switch The machines will backtacking until you release the grip Automatic backtacking On machines equipped with the positioning motor and automatic control the automatic backtacking can be p...

Page 17: ...t is inside the garment bottom position If timing of the needle side movement is incorrect loosen the four screws on the worm gear which is located on the top shaft Hold the worm gear and rotate the h...

Page 18: ...tral position See note 1 Slightly forwards Command for foot lowering 2 Further forwards Sewing at minimum speed 1 gear 3 Further forwards Sewing second speed gear 13 Fully forward Sewing at maximum sp...

Page 19: ...Key Function 1 Hand backtacking When the key is pressed at sewing the sewn material is fed backwards 2 Needle positioning in upper or bottom position By the parameter the key function can be defined...

Page 20: ...EN_220920 E MACHINE MAINTENANCE E1 TO LUBRICATE THE MACHINE Clean the machine completely before operate it daily and check the oil quantity of hook oil tank Then inject oil as arrow shows in below pic...

Page 21: ...fter ending of highest speed operation of machine then lubricate the machine with oil The clean work must be insisted every day Especially the machine worked one week the clean work is very important...

Page 22: ...ANITA 22 GZ 5525 series MP04600EN_220920 F SPARE PARTS BOOK A ARM BED AND COVERS...

Page 23: ...ly cord 1 1 A09 7 02 16 501 Plastic plug 2 2 A10 7 02 15 393 Round cover screw M3x12 1 1 A11 7 02 11 063 Round cover 1 1 A12 7 02 15 392 Thread guide plate screw M3x6 1 1 A13 7 02 18 070 Screw washer...

Page 24: ...ANITA 24 GZ 5525 series MP04600EN_220920 B BOBBIN WINDER AND THREAD TENSION PARTS...

Page 25: ...9 Thread tension plate bushing 1 1 B04 7 02 15 056 Screw 1 1 B05 7 02 20 070 Thread winder thread cutter 1 1 B06 7 02 15 1031 Thread cutter screw M4x6 1 1 B07 7 02 01 213 Thread winder assy 1 1 B08 7...

Page 26: ...ANITA 26 GZ 5525 series MP04600EN_220920 C UPPER SHAFT AND NEEDLE BAR THREAD TAKE UP PARTS 1 2...

Page 27: ...ew M3x5 8 1 1 C15 7 02 14 033 Needle clamp washer 1 1 C16 7 02 21 140 Needle 19 1 1 C17 Needle bar connection wick 2x25mm 1 1 C18 7 02 05 065 Needle bar connection holder 1 1 C19 7 02 15 056 Needle ba...

Page 28: ...ANITA 28 GZ 5525 series MP04600EN_220920 C UPPER SHAFT AND NEEDLE BAR THREAD TAKE UP PARTS 2 2...

Page 29: ...aft bearing collar 1 1 C41 7 02 07 051 Vibrating needle drive gear 1 1 C42 7 02 15 126 Small gear screw 1 4 40 x7 3 3 C43 7 02 03 490 Arm shaft 1 1 C44 7 02 15 797 Stopper plate screw 2 2 C45 7 02 11...

Page 30: ...ANITA 30 GZ 5525 series MP04600EN_220920 D NEEDLE BAR VIBRATING PARTS I 1 2...

Page 31: ...2 2 D14 Felt 1 1 D15 7 02 15 049 Needle feeding crank shaft tighten screw M5x8 1 1 D16 7 02 03 075 Needle feeding crank shaft 1 1 D17 7 02 16 059 Oil spile 2 2 D18 7 02 10 093 Connection shaft 1 1 D1...

Page 32: ...ANITA 32 GZ 5525 series MP04600EN_220920 D NEEDLE BAR VIBRATING PARTS I 2 2...

Page 33: ...AR VIBRATING PARTS I 2 2 Ref No Parts No Name of parts Description Qty Note 14x 44x D35 Oil wick 2x80 mm 1 1 D36 7 02 10 094 Vibrating needle eccentric shaft 1 1 D37 7 02 16 066 O ring big 1 1 D38 7 0...

Page 34: ...ANITA 34 GZ 5525 series MP04600EN_220920 E1 NEEDLE BAR VIBRATING PARTS II GZ 5527 series...

Page 35: ...02 15 1088 Screw 2 2 E1 15 7 02 12 082 Slide block 1 1 E1 16 7 02 16 509 Adjusting plug 1 1 E1 17 7 02 17 480 Spring 1 1 E1 18 7 02 15 423 Adjusting screw 1 1 E1 19 7 02 18 400 Washer 1 1 E1 20 7 02...

Page 36: ...ANITA 36 GZ 5525 series MP04600EN_220920 E2 NEEDLE BAR VIBRATING PARTS II GZ 5525 series...

Page 37: ...2 2 E2 13 7 02 08 117 Worm wheel shaft bushing 1 1 E2 14 7 02 09 034 Retaining ring 1 1 E2 15 7 02 15 428 Screw M6 0 75 x5 6 6 E2 16 7 02 07 070 Worm bolt 1 1 E2 17 7 02 10 131 Vibrating needle shaft...

Page 38: ...ANITA 38 GZ 5525 series MP04600EN_220920 F PRESSER FOOT PARTS 1 2...

Page 39: ...72 Presser bar 1 1 F16 7 02 18 057 Presser foot screw washer 1 1 F17 7 02 15 419 Presser foot screw M3 5x10 1 1 F18 7 02 02 089 Presser foot 1 7 02 02 080 Presser foot 1 F19 7 02 17 088 Spring 1 1 F20...

Page 40: ...ANITA 40 GZ 5525 series MP04600EN_220920 F PRESSER FOOT PARTS 2 2...

Page 41: ...crank screw M5x12 1 1 F37 7 02 05 069 Knee lifting crank 1 1 F38 7 02 17 041 Pin 1 1 F39 7 02 01 04001 Presser foot lifting link lever 1 1 F40 7 02 01 04002 Link lever fixed plate 1 1 F41 7 02 15 420...

Page 42: ...ANITA 42 GZ 5525 series MP04600EN_220920 G STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS 1 2...

Page 43: ...1 1 G14 7 02 15 057 Screw M6x1x6 2 2 G15 7 02 13 441 Stitch length holder 1 1 G16 Screw 2 2 G17 7 02 15 1087 Screw 2 2 G18 7 02 03 492 Stitch length shaft 1 1 G19 7 02 01 212 Stitch length adjustment...

Page 44: ...ANITA 44 GZ 5525 series MP04600EN_220920 G STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS 2 2...

Page 45: ...ND BACKSTITCH PARTS 2 2 Ref No Parts No Name of parts Description Qty Note 14x 44x G38 7 02 15 447 Backstitch block tighten screw M4x6 1 1 G39 7 02 15 436 Backstitch cam crank screw M5x30 1 1 G40 7 02...

Page 46: ...ANITA 46 GZ 5525 series MP04600EN_220920 H LOWER SHAFT FEED DOG AND PRESSER FOOT LIFTING PARTS 1 2...

Page 47: ...djusting pin oil wick 2x160mm 2 2 H16 7 02 10 097 Feed dog holder adjusting pin 1 1 H17 7 02 02 090 Feed dog holder 1 1 H18 7 02 02 087 Feed dog 1 7 02 02 081 Feed dog 1 H19 7 02 15 433 Feed dog screw...

Page 48: ...ANITA 48 GZ 5525 series MP04600EN_220920 H LOWER SHAFT FEED DOG AND PRESSER FOOT LIFTING PARTS 2 2...

Page 49: ...2 08 109 Lifting feed dog shaft bushing right 1 1 H41 7 02 15 389 Lifting feed dog crank right screw M5x14 2 2 H42 7 02 06 040 Lifting feed dog crank right 1 1 H43 Lifting feed dog crank pin oil wick...

Page 50: ...ANITA 50 GZ 5525 series MP04600EN_220920 I HOOK ASSEMBLY FOR GZ 5525 44X AND GZ 5527 44X 1 2...

Page 51: ...r 1 I15 7 02 04 016 Bearing 2 I16 7 02 15 438 Bearing cover screw M4 0 5 x7 2 I17 7 02 13 046 Hook saddle 1 I18 7 02 15 445 Hook saddle fixed screw M6x25 2 I19 Felt 1 I20 7 02 10 098 Elastic pin 1 I21...

Page 52: ...ANITA 52 GZ 5525 series MP04600EN_220920 I HOOK ASSEMBLY FOR GZ 5525 44X AND GZ 5527 44X 2 2...

Page 53: ...I38 Oil box felt 1 I39 7 02 15 406 Coppery oil tube tighten screw M3x4 1 I40 7 02 13 048 Hook saddle oil box 1 I41 7 02 15 442 Oil box screw M4x25 1 I42 7 02 16 451 Oil quantity adjusting valve felt...

Page 54: ...ANITA 54 GZ 5525 series MP04600EN_220920 J HOOK ASSEMBLY FOR GZ 5525 14X AND GZ 5527 14X 1 2...

Page 55: ...2 15 438 Bearing cover screw M4 0 5 x7 2 J17 7 02 13 077 Hook saddle 1 J18 7 02 15 445 Hook saddle fixed screw M6x25 2 J19 Felt 1 J20 7 02 10 098 Elastic pin 1 J21 7 02 07 073 Hook gear 1 J22 7 02 18...

Page 56: ...ANITA 56 GZ 5525 series MP04600EN_220920...

Page 57: ...38 Oil box felt 1 J39 7 02 15 406 Coppery oil tube tighten screw M3x4 1 J40 7 02 13 048 Hook saddle oil box 1 J41 7 02 15 442 Oil box screw M4x25 1 J42 7 02 16 451 Oil quantity adjusting valve felt 1...

Page 58: ...ANITA 58 GZ 5525 series MP04600EN_220920 K THREAD TRIMMING PARTS 1 2...

Page 59: ...mming vibrating lever socket 1 1 K15 7 02 15 056 Thread trimming vibrating lever eccentric pin screw M5x5 1 1 K16 7 02 15 053 Thread trimming vibrating lever socket setting screw M5x12 3 3 K17 7 02 05...

Page 60: ...ANITA 60 GZ 5525 series MP04600EN_220920 K THREAD TRIMMING PARTS 2 2...

Page 61: ...te 14x 44x K36 7 02 19 038 Thread trimming electromagnetic 1 1 K37 7 02 15 1034 Screw 1 1 K38 7 02 18 403 Washer 2 2 K39 7 02 08 363 Thread trimming bushing 2 1 1 K40 7 02 08 364 Thread trimming bushi...

Page 62: ...ANITA 62 GZ 5525 series MP04600EN_220920 L TENSION RELEASE ELECTROCIRCUIT BOARD OIL CIRCUIT PARTS 1 2...

Page 63: ...7 02 16 506 Circuit collection plate 1 1 L14 7 02 17 029 Oil tube clip 2 2 L15 Oil wick 2x140 mm 1 1 L16 Oil tube 3 5x65 mm 1 1 L17 7 02 15 037 Oil tube clip screw M3x6 2 2 L18 Oil wick 2x150 mm 1 1 L...

Page 64: ...ANITA 64 GZ 5525 series MP04600EN_220920...

Page 65: ...parts Description Qty Note 14x 44x L39 7 02 16 073 Coppery oil tube 1 1 L40 7 02 16 060 Oil spile 2 2 L41 Oil tube 3 5x50mm 1 1 L42 7 02 16 059 Oil spile 2 2 L43 7 02 16 507 Oil box 1 1 L44 7 02 16 5...

Page 66: ...ANITA 66 GZ 5525 series MP04600EN_220920 M AUTOMATIC DRIVE PARTS...

Page 67: ...ing 1 1 M09 7 02 15 445 Screw M6x25 4 4 M10 7 02 19 401 Motor 1 1 M11 7 02 15 056 Set screw M5x5 2 2 M12 7 02 07 320 Hand wheel bushing 1 1 M13 7 02 07 321 Hand wheel 1 1 M14 7 02 15 006 Screw M4x8 3...

Page 68: ...ANITA 68 GZ 5525 series MP04600EN_220920 N ACCESSORIES...

Page 69: ...02 21 291 Vibration preventing rubber 2 2 N15 7 02 21 008 Small oil pot 1 1 N16 7 02 21 147 Crosstie 1 1 N17 7 02 18 077 Rubber pad 3 3 N18 7 02 21 13601 Belt cover 1 1 N19 7 02 15 444 Belt cover scre...