Garudan GZ-5527 Series, User Manual

Page 1: ...User Manual GZ 5527 series ANITA B s r o Pr myslov 2453 7 680 01 Boskovice Czech Republic tel 420 516 454 774 420 516 453 496 fax 420 516 452 751 e mail info anita cz MP02700EN_200408...

Page 2: ...s r o and protected by copyright The use of this content without written consent of Anita B s r o is prohibited Copyright Anita B s r o 2020 VERSION CREATED ON APPROVED BY MP02700EN_181031 31 10 2018...

Page 3: ...BAR STOP POSITION ADJUSTMENT 8 D MACHINE CONTROL 9 D1 NEEDLE THREADING 9 D2 WIND THE BOBBIN 10 D3 BOBBIN FIXING AND HOOK THREADING 11 D4 THREAD TENSION ADJUSTMENT 12 D5 NEEDLE REPLACEMENT 14 D6 FOOT L...

Page 4: ...ouble thread zig zag lockstitch Max stitch length 5 mm Stitch width 6 mm 10 mm Hand lever foot lift 5 mm 5 7 mm Knee lever foot lift 7 mm 7 12 mm Needle system 134 134 nebo 135x17 Needle size Nm 80 11...

Page 5: ...Warnings are indicated by the following symbols Danger Caution Warning Read the manual B2 INSTALLATION PREPARATION 1 Immediately report visible damage to the carrier Check the contents of the order s...

Page 6: ...g cords and plugs check if the machine is switched off to avoid electrical shock and injury 9 Check the electrical cords for damage to avoid injury by touching the exposed wire 10 Do not place any obj...

Page 7: ...ANITA MP02700EN_200408 GZ 5527 series 7 B5 DISPOSAL INSTRUCTIONS For disposal of the machine contact your local dealer or manufacturer in accordance with legislation w w w g a r u d a n c z...

Page 8: ...e slow running condition Excessive tension will cause the motor bearing be damaged C2 INSTALL BELT COVER Machine head and motor must install belt cover for safety C3 THE NEEDLE BAR STOP POSITION ADJUS...

Page 9: ...ANITA MP02700EN_200408 GZ 5527 series 9 D MACHINE CONTROL D1 NEEDLE THREADING Do the threading according to pictures w w w g a r u d a n c z...

Page 10: ...picture wind 5 times round the bobbin Pull the lever in the arrow direction Start the machine up After the bobbin winding wind the thread round the cutter according to second below picture and tear it...

Page 11: ...cording to the picture Draw the thread end through the slit pull under the spring and pull into the slit Insert the case back in the hook and press it down in the arrow direction till the lock inside...

Page 12: ...small tension as possible but high enough so as the thread cannot be pulled out from the tensioner at the material removing after previous trimming when the tensioner is opened switched off The tensi...

Page 13: ...ew so that the thread tension is in balance with the case and bobbin weight when hung down on the thread end the case is dropping slowly with its own weight Adjustment of the spring breaking the bobbi...

Page 14: ...and remove the needle Fix a new needle and turn it so that the hook scarf is oriented according to detail Tighten the screw When needle type 134 is used keep the screw according to figure When needle...

Page 15: ...edal and subsequent pedal releasing After the foot lifting by hand lever the machine may be started up e g when winding the hook thread Foot lifting with knee lever if the machine is equipped by that...

Page 16: ...cessories The pressure increases by turning in the arrow direction and vice versa The foot pressure should be as small as possible but strong enough so that the feeding is reliable even at a high sewi...

Page 17: ...itch The machines will backtacking until you release the grip Automatic backtacking On machines equipped with the positioning motor and automatic control the automatic backtacking can be pre selected...

Page 18: ...zag stitch position Press the lever in the arrow direction until it strikes the lever The lever arrest is released Make sure that the lever setting does not change at the arrest switching off Press th...

Page 19: ...n See note 1 Slightly forwards Command for foot lowering 2 Further forwards Sewing at minimum speed 1 gear 3 Further forwards Sewing second speed gear 13 Fully forward Sewing at maximum speed 12 gear...

Page 20: ...n 1 Hand backtacking When the key is pressed at sewing the sewn material is fed backwards 2 Needle positioning in upper or bottom position By the parameter the key function can be defined 1 needle up...

Page 21: ...t of the path Spraying the unnecessary oil out of the hook at the machine high speed operation Check of oil reserve in oil tanks 1 week Cleaning of mechanisms in the base plate Cleaning vacuuming wipi...

Page 22: ...ted with MIN mark add oil through the hole up to MAX mark Add oil into tank through the hole at least once a week until the oil starts flowing from the terminal Add several drops of oil in holes and o...

Page 23: ...ANITA MP02700EN_200408 GZ 5527 series 23 w w w g a r u d a n c z...

Page 24: ......

Page 25: ...pare Parts List GZ 5525 GZ 5527 Series ANITA B s r o Pr myslov 2453 7 680 01 Boskovice Czech Republic tel 420 516 454 774 420 516 453 496 fax 420 516 452 751 e mail info anita cz MP02700 MP04600_20040...

Page 26: ...rved Property of Anita B s r o and protected by copyright The use of this content without written consent of Anita B s r o is prohibited Copyright Anita B s r o 2020 VERSION CREATED ON APPROVED BY MP0...

Page 27: ...TMENT AND BACKSTITCH PARTS 1 2 24 G STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS 2 2 26 H LOWER SHAFT FEED DOG AND PRESSER FOOT LIFTING PARTS 1 2 28 H LOWER SHAFT FEED DOG AND PRESSER FOOT LIFTING PA...

Page 28: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 4 A ARM BED AND ITS ACCESSORIES w w w g a r u d a n c z...

Page 29: ...cord 1 1 A09 7 02 16 501 Plastic plug 2 2 A10 7 02 15 393 Round cover screw M3x12 1 1 A11 7 02 11 063 Round cover 1 1 A12 7 02 15 392 Thread guide plate screw M3x6 1 1 A13 7 02 18 070 Screw washer GB...

Page 30: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 6 B BOBBIN WINDER AND THREAD TENSION PARTS w w w g a r u d a n c z...

Page 31: ...ad tension plate bushing 1 1 B04 7 02 15 056 Screw 1 1 B05 7 02 20 070 Thread winder thread cutter 1 1 B06 7 02 15 1031 Thread cutter screw M4x6 1 1 B07 7 02 01 213 Thread winder assy 1 1 B08 7 02 15...

Page 32: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 8 C ARM SHAFT AND NEEDLE BAR THREAD TAKE UP PARTS 1 2 w w w g a r u d a n c z...

Page 33: ...5 8 1 1 C15 7 02 14 033 Needle clamp washer 1 1 C16 7 02 21 140 Needle 19 1 1 C17 Needle bar connection wick 2x25mm 1 1 C18 7 02 05 065 Needle bar connection holder 1 1 C19 7 02 15 056 Needle bar conn...

Page 34: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 10 C ARM SHAFT AND NEEDLE BAR THREAD TAKE UP PARTS 2 2 w w w g a r u d a n c z...

Page 35: ...aring collar 1 1 C41 7 02 07 051 Vibrating needle drive gear 1 1 C42 7 02 15 126 Small gear screw 1 4 40 x7 3 3 C43 7 02 03 490 Arm shaft 1 1 C44 7 02 15 797 Stopper plate screw 2 2 C45 7 02 11 224 St...

Page 36: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 12 D NEEDLE BAR VIBRATING PARTS I 1 2 w w w g a r u d a n c z...

Page 37: ...D14 Felt 1 1 D15 7 02 15 049 Needle feeding crank shaft tighten screw M5x8 1 1 D16 7 02 03 075 Needle feeding crank shaft 1 1 D17 7 02 16 059 Oil spile 2 2 D18 7 02 10 093 Connection shaft 1 1 D19 7 0...

Page 38: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 14 D NEEDLE BAR VIBRATING PARTS I 2 2 w w w g a r u d a n c z...

Page 39: ...BRATING PARTS I 2 2 Ref No Parts No Name of parts Description Qty Note 14x 44x D35 Oil wick 2x80 mm 1 1 D36 7 02 10 094 Vibrating needle eccentric shaft 1 1 D37 7 02 16 066 O ring big 1 1 D38 7 02 08...

Page 40: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 16 E1 NEEDLE BAR VIBRATING PARTS II GZ 5527 w w w g a r u d a n c z...

Page 41: ...088 Screw 2 2 E1 15 7 02 12 082 Slide block 1 1 E1 16 7 02 16 509 Adjusting plug 1 1 E1 17 7 02 17 480 Spring 1 1 E1 18 7 02 15 423 Adjusting screw 1 1 E1 19 7 02 18 400 Washer 1 1 E1 20 7 02 15 1084...

Page 42: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 18 E2 NEEDLE BAR VIBRATING PARTS II GZ 5525 w w w g a r u d a n c z...

Page 43: ...3 7 02 08 117 Worm wheel shaft bushing 1 1 E2 14 7 02 09 034 Retaining ring 1 1 E2 15 7 02 15 428 Screw M6 0 75 x5 6 6 E2 16 7 02 07 070 Worm bolt 1 1 E2 17 7 02 10 131 Vibrating needle shaft 1 1 E2 1...

Page 44: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 20 F PRESSER FOOT PARTS 1 2 w w w g a r u d a n c z...

Page 45: ...esser bar 1 1 F16 7 02 18 057 Presser foot screw washer 1 1 F17 7 02 15 419 Presser foot screw M3 5x10 1 1 F18 7 02 02 089 Presser foot 1 7 02 02 080 Presser foot 1 F19 7 02 17 088 Spring 1 1 F20 7 02...

Page 46: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 22 F PRESSER FOOT PARTS 2 2 w w w g a r u d a n c z...

Page 47: ...k screw M5x12 1 1 F37 7 02 05 069 Knee lifting crank 1 1 F38 7 02 17 041 Pin 1 1 F39 7 02 01 04001 Presser foot lifting link lever 1 1 F40 7 02 01 04002 Link lever fixed plate 1 1 F41 7 02 15 420 Link...

Page 48: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 24 G STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS 1 2 w w w g a r u d a n c z...

Page 49: ...14 7 02 15 057 Screw M6x1x6 2 2 G15 7 02 13 441 Stitch length holder 1 1 G16 Screw 2 2 G17 7 02 15 1087 Screw 2 2 G18 7 02 03 492 Stitch length shaft 1 1 G19 7 02 01 212 Stitch length adjustment assy...

Page 50: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 26 G STITCH LENGTH ADJUSTMENT AND BACKSTITCH PARTS 2 2 w w w g a r u d a n c z...

Page 51: ...CKSTITCH PARTS 2 2 Ref No Parts No Name of parts Description Qty Note 14x 44x G38 7 02 15 447 Backstitch block tighten screw M4x6 1 1 G39 7 02 15 436 Backstitch cam crank screw M5x30 1 1 G40 7 02 19 0...

Page 52: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 28 H LOWER SHAFT FEED DOG AND PRESSER FOOT LIFTING PARTS 1 2 w w w g a r u d a n c z...

Page 53: ...ing pin oil wick 2x160mm 2 2 H16 7 02 10 097 Feed dog holder adjusting pin 1 1 H17 7 02 02 090 Feed dog holder 1 1 H18 7 02 02 087 Feed dog 1 7 02 02 081 Feed dog 1 H19 7 02 15 433 Feed dog screw M4x6...

Page 54: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 30 H LOWER SHAFT FEED DOG AND PRESSER FOOT LIFTING PARTS 2 2 w w w g a r u d a n c z...

Page 55: ...109 Lifting feed dog shaft bushing right 1 1 H41 7 02 15 389 Lifting feed dog crank right screw M5x14 2 2 H42 7 02 06 040 Lifting feed dog crank right 1 1 H43 Lifting feed dog crank pin oil wick 2x30m...

Page 56: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 32 I HOOK ASSEMBLY FOR GZ 5525 44X AND GZ 5527 44X 1 2 w w w g a r u d a n c z...

Page 57: ...15 7 02 04 016 Bearing 2 I16 7 02 15 438 Bearing cover screw M4 0 5 x7 2 I17 7 02 13 046 Hook saddle 1 I18 7 02 15 445 Hook saddle fixed screw M6x25 2 I19 Felt 1 I20 7 02 10 098 Elastic pin 1 I21 7 02...

Page 58: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 34 I HOOK ASSEMBLY FOR GZ 5525 44X AND GZ 5527 44X 2 2 w w w g a r u d a n c z...

Page 59: ...Oil box felt 1 I39 7 02 15 406 Coppery oil tube tighten screw M3x4 1 I40 7 02 13 048 Hook saddle oil box 1 I41 7 02 15 442 Oil box screw M4x25 1 I42 7 02 16 451 Oil quantity adjusting valve felt 1 I43...

Page 60: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 36 J HOOK ASSEMBLY FOR GZ 5525 14X AND GZ 5527 14X 1 2 w w w g a r u d a n c z...

Page 61: ...J15 Bearing 2 J16 7 02 15 438 Bearing cover screw M4 0 5 x7 2 J17 7 02 13 077 Hook saddle 1 J18 7 02 15 445 Hook saddle fixed screw M6x25 2 J19 Felt 1 J20 7 02 10 098 Elastic pin 1 J21 7 02 07 073 Hoo...

Page 62: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 38 J HOOK ASSEMBLY FOR GZ 5525 14X AND GZ 5527 14X 2 2 w w w g a r u d a n c z...

Page 63: ...l box felt 1 J39 7 02 15 406 Coppery oil tube tighten screw M3x4 1 J40 7 02 13 048 Hook saddle oil box 1 J41 7 02 15 442 Oil box screw M4x25 1 J42 7 02 16 451 Oil quantity adjusting valve felt 1 J43 O...

Page 64: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 40 K THREAD TRIMMING PARTS 1 2 w w w g a r u d a n c z...

Page 65: ...vibrating lever socket 1 1 K15 7 02 15 056 Thread trimming vibrating lever eccentric pin screw M5x5 1 1 K16 7 02 15 053 Thread trimming vibrating lever socket setting screw M5x12 3 3 K17 7 02 05 515...

Page 66: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 42 K THREAD TRIMMING PARTS 2 2 w w w g a r u d a n c z...

Page 67: ...x 44x K36 7 02 19 038 Thread trimming electromagnetic 1 1 K37 7 02 15 1034 Screw 1 1 K38 7 02 18 403 Washer 2 2 K39 7 02 08 363 Thread trimming bushing 2 1 1 K40 7 02 08 364 Thread trimming bushing 1...

Page 68: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 44 L TENSION RELEASE ELECTROCIRCUIT BOARD OIL CIRCUIT PARTS 1 2 w w w g a r u d a n c z...

Page 69: ...596 Circuit board 1 1 L13 7 02 16 506 Circuit collection plate 1 1 L14 7 02 17 029 Oil tube clip 2 2 L15 Oil wick 2x140 mm 1 1 L16 Oil tube 3 5x65 mm 1 1 L17 7 02 15 037 Oil tube clip screw M3x6 2 2 L...

Page 70: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 46 L TENSION RELEASE ELECTROCIRCUIT BOARD OIL CIRCUIT PARTS 2 2 w w w g a r u d a n c z...

Page 71: ...s Description Qty Note 14x 44x L39 7 02 16 073 Coppery oil tube 1 1 L40 7 02 16 060 Oil spile 2 2 L41 Oil tube 3 5x50mm 1 1 L42 7 02 16 059 Oil spile 2 2 L43 7 02 16 507 Oil box 1 1 L44 7 02 16 508 Oi...

Page 72: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 48 M AUTOMATIC DRIVE PARTS w w w g a r u d a n c z...

Page 73: ...1 M09 7 02 15 445 Screw M6x25 4 4 M10 7 02 19 401 Motor 1 1 M11 7 02 15 056 Set screw M5x5 2 2 M12 7 02 07 320 Hand wheel bushing 1 1 M13 7 02 07 321 Hand wheel 1 1 M14 7 02 15 006 Screw M4x8 3 3 M15...

Page 74: ...ANITA MP02700 MP04600_200408 GZ 5525 GZ 5527 Series 50 N ACCESSORIES w w w g a r u d a n c z...

Page 75: ...on preventing rubber 2 2 N15 7 02 21 008 Small oil pot 1 1 N16 7 02 21 147 Crosstie 1 1 N17 7 02 18 077 Rubber pad 3 3 N18 7 02 21 13601 Belt cover 1 1 N19 7 02 15 444 Belt cover screw M6x10 3 3 N20 7...