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TROUBLESHOOTING

NOTE

This is not an exhaustive list of malfunctions, it only shows the most common problems.

MALFUNCTION

POSSIBLE CAUSE

REMEDY

Engine does not crank

Engine cranks but then stops

Engine overheating

The engine operates irregularly

- Seized crankshaft.
- Seized cylinder / piston / jornal bearing.
- Seized transmission assembly.
- Motorcycle inactive too long.

- Wet or fouled spark plug.
- Flooded engine.

- Incorrect air/fuel mixture.

- Incorrect air supply.

- No fuel.

- Insufficient cooling liquid in the circuit.

- Radiator is dirty or partially restricted.

- Spark plug dirty, or misadjusted.
- Poor contact with the spark plug cap or
  cable loose in cap.

- Go to a specialized workshop.
- Go to a specialized workshop.
- Go to a specialized workshop.
  Drain old fuel out of the tank. With the fuel tank filled with
  new fuel, the engine will start immediately.
- Clean and dry or replace the spark plug.
- In order to "relieve the engine", accelerate to max. speed,
  press the starter pedal 5 or 10 times. Then, start the engine
  as described above. If the engine fails to start, remove the
  spark plug and dry it.
- Clean the fuel tank air vent. Adjust the air cleaner duct.

- Close the starter. Clean fuel tank air vent. Adjust the air
  cleaner duct.
- Fill up the fuel tank.

- Fill up cooling liquid, verify the refrigeration system
  watertightness.
- Clean radiator fins or replace it.

- Verify the spark plug condition and clean it accordingly,
  tighten or replace it.
- Verify the spark plug cap condition. Replace if deteriorated.

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Summary of Contents for HALLEY 125 SM/EC 09

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Page 18: ...lacement Brake pad wear inspection Engine oil replacement Piston cylinder head and exhaust port decalcification Check to see that there are no obstructions in the exhaust pipe and silencer Check the e...

Page 19: ...eration Remove the screw and wait for the crankcase to empty Next replace the screw fill the crankcase and use the dipstick to check that the right level has been reached It is advisable to change the...

Page 20: ...petrol to clean the filter as this might cause an explosion A Air filter box To access the filter remove the screw of the seat Once removed the seat check the condition of the filter housing wash the...

Page 21: ...imilar thermal grade Carburettors must always be checked by an authorized GAS GAS dealer Remove the dirt on the thread and clean the gasket seating in order to prevent any foreign matter from entering...

Page 22: ...of its links are clean and free from obstructions Submerge it again in clean petrol or gas oil rinse and allow it to dry for a few minutes Lubricate and reassemble it always making sure that the hook...

Page 23: ...only operates hydraulically Quantity of oil Camara air or oil level witout spring 110ml Hydraulic oil SAE 5 23 REAR SUSPENSION The rear suspension which is of the swivelling type and features a hydra...

Page 24: ...lows 24 A Use an aerosol cable lubricant with a pressure luber Apply grease to the following point throttle inner cable upper ends A Remove the pump cap and pour brake fluid to just under the top leve...

Page 25: ...hat these operations should always be carried out by a specialised garage Minimum pad thickness 2mm STEERING The steering of a properly tuned up moped must turn easily therefore if the steering feels...

Page 26: ...hecking suspension systems Checking adjusting lubr controls and cables Tightening spokes Checking filter and carburettor cleaning Check and adjust the spark plug electrode Checking chassis screws and...

Page 27: ...claims will be accepted in this connection GAS GAS MOTOS S A reserves the right to introduce changes and or modifications without prior warning STORAGE Proceed as follows before storing the moped for...

Page 28: ...Check to see that the sparking plug is clean and the electrode gap is correct Make sure that the sparking plug is producing sparks to do this bring the sparking plug connected to the tube closer to th...

Page 29: ...o to a specialized workshop Go to a specialized workshop Go to a specialized workshop Drain old fuel out of the tank With the fuel tank filled with new fuel the engine will start immediately Clean and...

Page 30: ...Main jet set too high Replace the rotor Drain the fuel tank and fill up with new fuel Clean the fuel system and verify its operation Clean or replace the air cleaner Verify its operation Verify if the...

Page 31: ...rn steering bearings Bent steering stem Go to a specialized workshop Replace the shift fork Go to a specialized workshop Replace the gearshift lever Adjust or replace the selector position spring Repl...

Page 32: ...t Abnormal motorcycle noises Handlebar vibration Pour excess oil until reaching the correct oil level Drain fork oil and fill with correct fork oil viscosity Replace the front fork Go to a specialized...

Page 33: ...ering bracket and steering stem locknut to the correct torque values Tighten steering bracket and steering stem locknut to the correct torque values Replace the chassis Go to a specialized workshop Ad...

Page 34: ...motor running save the data to the memory even when the device is switched off When the multifunction apparatus is not activated it displays a clock The value of the wheel circumference can be altered...

Page 35: ...ION CHARACTERISTICS CURRENT SPEED SPD 4 399 9 kmph or mph 0 1 kmph or mph 0 1 TACHOMETER RPM 0 19999 rpm 10 rpm 0 1 TACHOMETER BAR 0 12000 rpm Variable 0 1 MAXIMUM SPEED MS 4 399 9 kmph or mph 0 1 kmp...

Page 36: ...ter It shows the total mileage accumulated by the vehicle The data is stored in the memory even when the device is not running ART Time of use controller Calculates the total time in operation It star...

Page 37: ...nds and then release Selecting the values for the wheel circumference Enter the value for the wheel circumference by pressing button 1 in succession To go on to the next digit press button 3 Confirm b...

Page 38: ...s button 3 Confirm by pressing button 2 Setting the pulse per revolution PPR The gauge receives one electrical pulse for each revolution on the engine PPR Default value for 2 and 4 stroke engines 1 PP...

Page 39: ...irm by pressing button 2 Selecting the warning temperature Note This step can only be taken on vehicles fitted with the optional temperature sensor When the engine temperature exceeds the set value th...

Page 40: ...ximum speed Distance Chronometer Maximum temperature Maximum rpm Confirm the reset by pressing buttons 1 and 2 simultaneously Total reset of the display Press the RESET button using a suitable object...

Page 41: ...for 3 seconds when the button is pressed If the lighting is connected to the 12V system on the vehicle it will be brighter and stay on for up to 20 minutes after the vehicle has come to a full halt S...

Page 42: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Page 43: ...specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of the v...

Page 44: ...claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rendered...

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