GAS GAS TX RANDONNE 2013, User Manual

Page 1: ...TX RANDONNE 2014 TX RANDONNE 2014...

Page 2: ...ale relationship and in the explanations provided in this manual Our TX RANDONNE 2014 is a bike to practice Trial tour It is a polyvalent model thought to make an amateur trial as well as excursion of...

Page 3: ...Look out This sign introduces special warnings to avoid damaging your motorbike Should these warnings not be heeded the guarantee may be automatically invalidated Various notes These are the indicatio...

Page 4: ...el tap 20 Starter 20 Carburation 20 Kick start engine lever position 21 Lever regulation 21 Oil level checking 22 Crankcase fill in 22 Crankcase draining 22 Air filter box cleaning 23 Spar plug 24 Fro...

Page 5: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Page 6: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of th...

Page 7: ...f a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rende...

Page 8: ...operartion of your GAS GAS Eight hours of running in are recommended in order to guarantee the correct operation of the engine It is important to warm the engine to the optimum operation temperature e...

Page 9: ...Diameter and stroke 65x54 Carburettor PTK 34 Lubrication system Wet sump Ignition system Electronic TRANSMISSION Transmission type 5 speed Clutch type Multi disc system in oil bath Secondary transmis...

Page 10: ...o shock multiadjustable Suspension stroke Front 170 mm Rear 164 mm Front fork oil FUCHS RENOLIN MR 310 Front fork oil level 40 mm 160 mm air chamber steel bar BRAKES Type Disc brake Disc diameter Fron...

Page 11: ...10 TX RANDONN 125cc ELECTRICAL DIAGRAM...

Page 12: ...11 TX RANDONN 200cc ELECTRICAL DIAGRAM...

Page 13: ...box 8 Rear fender 9 Rear light 10 Front tyre 11 Front brake disc cover 12 Front brake disc 13 Cylinder 14 Carburetor 15 Chain guide 16 Chain tensioner 17 Chain 18 Rear sprocket cover 19 Rear sprocket...

Page 14: ...heel 38 Left foot peg 39 Seat 40 Shift pedal 42 Fuel tank 43 Fuel tank cap 44 Left handlebar grip 45 Clutch lever 46 Light controls 48 Handlebar 49 Right foot peg 50 Multifunction 51 Indicators 53 Fro...

Page 15: ...tor plate Every year 30 hours Every race Every race Every race Every race Every race Every race Every race Every race 30 hours 60 hours Every race Every race Every race Every race If is necessary 30 h...

Page 16: ...race Every race Every race Every race Every race Every race Every race Every race 60 hours Every race Every race Every race Every race Every race If is necessary If is necessary If is necessary 5 hou...

Page 17: ...a serial number that has also been printed on the front and this information must coincide with that contained in the vehicle documents We recommend that this information be entered in the box below...

Page 18: ...side of the left hand grip To start the right hand indicator move this switch to the right and likewise to start the left hand indicator move this switch to the left All light controls have been locat...

Page 19: ...ck If the steering is turned with the key in the lock it may be damaged and the locking system could be damaged I Use premium gasoline with an octane rating equal to or higher than that shown in the t...

Page 20: ...the tab and turn it 1 4 turn in counterclockwise direc tion To close it place cap with the words GAS GAS in the upper position and turn the tab in clockwise direction It is important to check periodi...

Page 21: ...e pointing down for normal operation When turned forwards it opens the reserve to the rear turns off the fuel 8 7 The regulation idling en gine can be adjusted by the screw B and the air regulation by...

Page 22: ...ed C 7 8 This is the position the k i c k s t a r t should be in when not being used I The choke B is a device for aiding the starting when cold The enigne will r e a c h a n o r m a l temperature in...

Page 23: ...rod introduce and get out the rod now you can see the oil level This level must be between max and min If it is too high drain the excess If it is too low add the necessary quantity by opening the oil...

Page 24: ...le out removing the screw A Remove the screws B and take the cover out Access to the air filter C Remove screws D and pull the air filter up Remove screw E and filter foam is free Use watter and de te...

Page 25: ...to periodically check the spark plug condition This must be done removing the spark plug from the upper part of the cylinder head First disconnect the spark plug cap and remove area first Clean the sp...

Page 26: ...25 760 mm Level of air chamber 160 mm FRONT FORK 40 mm...

Page 27: ...ding of the damper spring is measured by the rotation of the toothed rings C with the aid of a special wrench 7 C REAR SUSPENSION Free spring high 140mm Spring high preloaded Lp 134mm Standard spring...

Page 28: ...ry important to periodically remove and verify the condition of the swingarm bearings and pieces The linkage at the lower part of rear suspension must be periodically cleaned inspected and lubricated...

Page 29: ...e to the footrest springs and fixtures 8 Use special oil to lubricate the following 1 All pivot points of the brake and clutch levers C 2 The pivot of the gear shift lever C 8 C 8 8 3 Also the rear br...

Page 30: ...The drive chain must be cleaned and lubricated thouroughly and frequently since it is exposed to the elements and constant abrassion 29 C 5 Apply grease to the linkage of the engine starting pedal 8 8...

Page 31: ...quently lubricate the chain tensioner spring because it is under great stress C 7 8 Oil and clean the throttle control frequently it is especially recommended to do so after the bike has been cleaned...

Page 32: ...1 The chain master link clip must be placed in opposite direction of the wheel travel C 7 To regulate the chain slack and center the rear wheel use the shaft excentrics which can be easily adjusted C...

Page 33: ...d i t i o n s must checked to insure optimum Fig 1 Bad condition Fig 2 Good condition C 1 5 bar normal 0 5 bar trial 1 5 bar normal 0 5 bar trial Front tyre 2 75 x 21 TRIAL Rear tyre 4 00 x 18 TRIAL t...

Page 34: ...iminate the air trapped in the brake system 7 The front brake fluid level can be verified through the transparent inspection window 7 7 Brake pad wear front and rear must be checked from time to time...

Page 35: ...periodically and refill if necessary C To check the break liquid level fix the bike perpendicular to floor the level must be between MAX and MIN marks To be correct the level and marks in the tank mu...

Page 36: ...els do not touch the ground if possible place cardboard under the wheels Cover the motorcycle to protect it from dust and dirt When starting off after an extended storage Remove the plastic bag from t...

Page 37: ...ce is water resistant but not waterproof Do not wash with pressure washer Do not leave the device in direct sunlight when the motorcycle is stopped Avoid contact with gasoline degreasers or other clea...

Page 38: ...r 24H SETTING the time Set the clock to the desired time by pressing 1 to 2 SETTING the maintenance reminder method Select the desired maintenance reminder method using the buttons 1 or 2 ODO Odometer...

Page 39: ...et the DST Use buttons 1 and 2 to increase and decrease the DST Press the 3 button to return to main menu Screeb 2 DST2 DST2 Distance Traveled 2 The multifunction ENDURANCE II can accumulate data from...

Page 40: ...No fuel Go to a specialized workshop Go to a specialized workshop Go to a specialized workshop Drain old fuel out of the tank With the fuel tank filled with new fuel the engine will start immediately...

Page 41: ...n jet set too high Replace the rotor Drain the fuel tank and fill up with new fuel Clean the fuel system and verify its operation Clean or replace the air cleaner Verify its operation Verify if the ex...

Page 42: ...brake Pad installed incorrectly or surface glazed Damaged cylinder Improperly tightened brackets nuts bolts Shock absorber set too hard Shock absorber set too soft Abnormal motorcycle noises Pour exce...

Page 43: ...orrect wheel alignment Worn discs Leaking brake fluid Deteriorated brake fluid Broken pump piston Incorrect brake adjustment correct torque values Replace the chassis Go to a specialized workshop Adju...

Page 44: ...ance of 30 centimeters minimum this will insure the correct gloss of the plastics and adherence of the self adhesive labels that decorate the motorcycle SAFE RIDING OF THIS MOTORCYCLE Safe riding of a...