GAS GAS TXT BOY - 2006, User Manual

Page 1: ...MANUAL DEL USUARIO USER MANUAL MANUEL D ENTRETIEN LIBRETTO D USO BETRIEBSANLEITUNG ...

Page 2: ......

Page 3: ...USERMANUAL USER MANUAL ENGLISH ...

Page 4: ......

Page 5: ...esult of many years of competition and experience in this highly demanding discipline and of the many excellent results obtained by the great riders who have supplied the basic data to enable us to develop this excellent motorbike a GAS GAS that has one key advantage its remarkably light weight Congratulations because your choice has been without doubt the correct one With your riding skills appro...

Page 6: ...damaging your motorbike Should these warnings not be heeded the guarantee may be automatically invalidated Miscellaneous These are the instructions necessary to ensure good use of the control and adjustment mechanisms in addition to the correct conservation and maintenance of the motorbike to guarantee maximum satisfaction when riding The aim of this Manual is to help the user minimise or avoid po...

Page 7: ...il 14 Clutch system Checking 15 Clutch system Bleeding 15 Coolant system Checking topping up 16 Carburettor Adjusting throttle cable 17 Adjusting idle speed 17 Spark plugs Inspecting 18 Air Filter Cleaning 18 Front brake fluid Checking 19 Rear brake fluid Checking 19 Clutch lever Adjusting 20 Front brake lever Adjusting 20 Rear wheel Centre alignment 21 Chain slack Checking 21 Master link Checking...

Page 8: ...ug CHAMPION RN11YCC NGK BPR5ES Electrode separation 0 6 mm Forks suspension oil SAE 5 Summer SAE 2 5 Winter Fork suspension oil quantity 200 cm3 Shock absorber spring length 96 mm Front wheel pressure Standard 0 400 bar Competition 0 370 bar Rear wheel pressure Standard 0 350 bar Competition 0 300 bar ...

Page 9: ...recommended oil is not available use semi synthetic oil Do not mix different oil types Mixture ratio oil 1 5 of petrol volume 50 parts petrol to every 0 75 part oil Note we recommend first preparing the mixture in a suitable container and then filling the fuel tank Fuel tank This has a rapid access cap A and a vent hose B to allow gases produced in the tank to escape To open the cap lift the clip ...

Page 10: ...w the position of tap A for each case 8 C A Gear shift The motorcycle has a two speed gearbox which may be selected manually when the motorcycle is stationary by moving the lever A in a horizontal direction as shown by the arrow Note Select the gear according to the characteristics of the track C N 2ª 1ª A 8 ...

Page 11: ...e check that the gear lever is in neutral see instructions in the section Gear lever page 10 Open the fuel tap Note If the engine is cold move choke A upwards as shown by the arrow until it clicks into place vertical Once the engine is turning over regularly at idle speed return the choke to the rest position horizontal Do not use the choke on hot days or when the engine is hot In this case hold t...

Page 12: ...the motorcycle Release the throttle lever Use the front A and rear B brakes Warning Depending on circumstances and ground surface it may be better to use the front or rear brakes independently C A B A C Stopping the engine With the throttle lever in rest position engine idling move the gear lever to neutral Press stop button A until the engine stops 8 8 ...

Page 13: ...ngine at a moderate turnover speed never go to maximum turnover Constantly change the speed by opening and closing the throttle alternately C Transmission oil Checking the level If the motorcycle has been used recently wait a few minutes before checking the level Note the motorcycle should be perpendicular to the ground The level is correct if it falls within the upper half of the transparent wind...

Page 14: ...en C Transmission oil Changing Start the engine and keep it running until it warms up then stop the engine Drain off the used oil To do so remove the drain plug A located on the lower part of the engine visible through the opening of the oil sump casing Replace the drain plug using a new seal washer Tighten to 20 Nm Remove the filler cap and fill with oil 450 cc Warning Use the recommended oil See...

Page 15: ...f the transparent window Warning Use the recommended oil See Quick Guide to Maintenance page 8 C Clutch system Bleeding If the system has been dismounted for repair or if faults are detected in the clutch system the air in the hydraulic circuit can be removed using the bleeder A Once the air has been removed from the system replace the rubber cap on the bleeder to prevent dirt from entering the sy...

Page 16: ... before opening the radiator cap Risk of burns Turn cap A in an anti clockwise direction until it is loosened Wait a few seconds then push the cap downwards finish the turn in the same direction and remove the cap The level of coolant should be at the lower edge of the filler neck of the radiator below the position of the cap seal If this is not the case top up with coolant Warning Only use coolan...

Page 17: ...ble Turning the threaded terminal B to the right increases the play of the cable and turning it to the left reduces the play C 7 B Carburettor Adjusting the idle speed The carburettor has an idle adjusting screw A which acts on the opening of the carburettor throttle curtain and an air adjusting screw for the low system B which controls the proportion of air in the air fuel mixture C 16 7 A B A ...

Page 18: ... It should therefore be cleaned regularly To reach the air filter proceed as follows Undo the bolts shown by the arrows and remove the rear seat unit Using a screwdriver or similar remove the elastic band A from the bolt holding it Remove cover B from the filter box Remove filter Wash the filter in warm water and soap and once dry grease with special filter oil Remount the parts in reverse order C...

Page 19: ...he upper half of the transparent window A If not top up with a recommended brake fluid C 7 Rear brake fluid Checking The level is correct if it falls within the min and max marks on the tank If the level is below the min mark top up with the recommended brake fluid C 7 MAX MIN A ...

Page 20: ...using bolt B Warning Maintain the clutch lever with the play shown otherwise the performance and useful life of the clutch may be adversely affected C 3 mm max 7 Front brake lever Adjusting The front brake lever should have a maximum play of 3 mm To adjust proceed as follows Adjust the maximum turn of the lever using bolt A to suit the driver Adjust the play of the lever using bolt B C 7 3 mm max ...

Page 21: ...arks of both eccentrics are in the same position on both sides C Chain slack Checking Adjust chain tension with the eccentrics so that the slack in the tensed zone is 1 5 cm C Master link Checking The master link of the chain has an elastic locking clip As shown in the photo place the closed part of the clip in the direction of the chain rotation C 23 7 7 7 ...

Page 22: ...dard 0 420 bar competition Rear tyre pressure 0 350 bar standard 0 300 bar competition C Brake pads Checking The brake pads both front and rear should be checked for wear periodically in order to enable you to brake effectively in any situation Replace if the thickness of the friction material of the pads reaches 1 mm C 7 7 ...

Page 23: ...in the brake system the air in the hydraulic circuit can be removed the bleeders A Once the air has been removed from the system replace the rubber cap on the bleeder to prevent dirt from entering the system C Front fork Oil level Each of the suspension rods is filled with 310 cm3 of SAE 5 oil C 7 A 7 A ...

Page 24: ... 24 Lubrication Clean and lubricate frequently with oil The joints of the clutch and front brake levers C 7 Lubrication Clean and lubricate frequently with oil The joint and spring of the foot pegs C 31 7 ...

Page 25: ...33 32 25 Lubrication Clean and lubricate frequently with oil The joint of the kick start pedal C Lubrication Clean and lubricate frequently with oil The secondary chain C 7 7 ...

Page 26: ...C 7 Lubrication Clean and lubricate frequently with oil The throttle lever especially after washing the motorcycle with high pressure hoses C 7 Identification The serial number of the motorcycle is engraved on the steering stem This number should match that which appears in the accompanying documents C 7 ...

Page 27: ...lts that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Directive 1999 44 EC for other members of the European Community For countries outside the European Community the Warranty Period will be determined by the existing regulations in those countries Neverth...

Page 28: ...hicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of the vehicle f the vehicle has been stored or transported in a way that is not in accordance to the corresponding technical requirements g the vehicle has been used for special purposes other than ordinary use such as competition races or record breaking atte...

Page 29: ...the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rendered free of charge are excluded from the effects of this present warranty The Warranty on parts replaced within the Warranty Period will end at the expiry date for the Warranty Period of the product concerned 3 Should it prove to be the case that a defect ...

Page 30: ......

Page 31: ......

Page 32: ...ANDE L USAGE DE L HUILE CONSIGLIA L USO D OLIO EMPFIEHLT DEN GEBRAUCH VON ÖL C UNICEF nº 17 Poligon Industrial Torremirona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgasmotos es partsgg gasgasmotos es JUNIO JUNE JUIN GIUGNO JUNI 2006 ...