GASER PRACTIC 350, Manual

Page 1: ...AUTOMATIC BATTER BREADING MACHINE Mod PRACTIC 350...

Page 2: ...8 MAINTENANCE 17 9 TROUBLESHOOTING 18 10 GENERAL DIAGRAM 19 10 1 Overview 19 10 2 Overview complete breading belt drive shaft 24 10 2 1 Overview complete breading belt drive gears 25 10 3 Overview com...

Page 3: ...verview complete batter belt lowering assembly 34 10 11 Intermediate bearing housing overview 35 10 12 Complete PRACTIC 350 breader overview 36 10 13 Gear motor overview 37 10 14 Control panel overvie...

Page 4: ...es around the world and not just in the hamburger sector We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish...

Page 5: ...SO 13849 1 2008 AC 2009 and is in conformity with the following directives Machinery directive 2006 42 CE Low voltage directive 2014 35 UE Electromagnetic compatibility directive 2014 30 UE It is forb...

Page 6: ...nd which are in contact with the meat comply with the hygiene rules and regulations in force Plastic material polyethylene terephthalate PETP white density 1 37 g cm3 Manufactured in accordance with D...

Page 7: ...ability for improper use of the machine The machine has been designed for use with food products and must be used in the way described in this manual Any use other than the specified one will involve...

Page 8: ...e with food 7 Automatic bread feed from 50 kg tank 8 Additional 30 litre batter tank with stirrer 9 Blower to remove excess batter 10 Optional blower to remove excess breadcrumbs from the upper surfac...

Page 9: ...hese machines basically comprise the following parts Image 1 Initial assembly 1 The process for assembling the machine is described below 1 Fit each of the legs Pos 1 image 1 using the 3 screws and th...

Page 10: ...ide until its boss enters the attaching hole 8 The next step is to assemble the batter belt Pos 7 image 1 Support it on the bread tank fitting it into place and fixing it with two knobs Pos 31 overvie...

Page 11: ...ng the bread tank To change the direction of the belt use the reverse switch Pos 59 overview 5 Next pour 6 to 8 litres of batter into the batter tank The batter level must not be higher than half way...

Page 12: ...as it operates To refill the batter tank open the valve Pos 64 overview of the upper batter tank To refill the breader open the hatch in the breadcrumb tank Pos 62 overview The hatch has two position...

Page 13: ...ends in the appropriate direction by the same amount Working with the wire mesh belts loose or too tense can cause damage Image 8 batter belt tensioner Image 9 Breading belt tensioner 2 The controls P...

Page 14: ...he optional upper blower unit is in place remove it now This does not have any type of fixing 3 Remove the air blower outlet mouth Pos 50 overview and the blower outlet elbow Pos 49 overview Image 11...

Page 15: ...een emptied using the valve Pos 48 overview disassemble the batter belt chassis Pos 42 overview by removing the two knobs Pos 31 overview Next remove the batter tank Pos 45 overview Image 15 Emptying...

Page 16: ...r Image 20 Use direction reverser 8 Remove the breading belt Pos 32 overview by removing the two knobs Pos 31 overview Image 21 Removing knobs Image 22 Breading belt removal 9 Clean the disassembled c...

Page 17: ...tion of the machine 4 If any of the rods on the wire mesh belts break replace the broken rod with a new one using a connecting tube The connecting tube must always be situated where there are no rolle...

Page 18: ...isted Straighten repair or replace affected area See manual 8 Maintenance points 4 and 5 The tooth rollers are worn See manual 8 Maintenance point 1 The pieces are deformed as they pass through the br...

Page 19: ...T M4780000 1 12 UNIT INTERMEDIATE BEARING HOUSING M4650000 1 13 UNIT COMPLETE P350 BREADER M4820000 1 14 UNIT CONTROL PANEL 40250000 1 15 UNIT ELECTRICAL CABINET M4260000 1 16 UNIT GEAR MOTOR PLEASE A...

Page 20: ...IXING BRACKET M4190200 2 52 COMPLETE BATTER ROLLER GUIDE 44570000 2 53 SIDE GUIDE PIVOT 40190400 4 54 GEAR TRAIN COVER M4160500 1 55 BATTER ROLLER M4190100 1 56 BLUE POLYAMIDE WHEELS WITH BRAKE SI0125...

Page 21: ...74 CE MARKING 1 75 REVERSE KNOB 44970000 1 76 MAIN ON OFF SWITCH EL1320IL20A 1 77 SINGLE PHASE PLUG EL0220CEM 1 78 LOWER PLATFORM WEDGE M4031100 1 Figure 1 General overview 1 Figure 2 General overvie...

Page 22: ...22 Figure 3 General overview 3 Figure 4 General overview 4...

Page 23: ...23 Figure 5 General overview 5...

Page 24: ...E GEAR UNIT M4580000 1 2 BREADING BELT DRIVE SHAFT M4030400 1 3 BREADING BELT TOOTH ROLLER M4000100 5 4 DRIVE SHAFT SPACING ROLLER M4042000 2 5 GEAR END WASHER 40000500 1 6 E 15 DIN 471 STAINLESS CIRC...

Page 25: ...elt drive gears Ref M4580000 Position Description Reference Units 1 BREADING BELT DRIVE GEARS M4031000 1 2 DRIVE GEAR SPACER M4001100 1 3 STAINLESS SCREW M6x30 DIN963 FE0108M060300963 3 Figure 7 Overv...

Page 26: ...R UNIT M4590000 1 2 BATTER BELT DRIVE SHAFT M4040400 1 3 BREADING BELT TOOTH ROLLER 40000100 4 4 CRANK REAR SPACER 40041300 3 5 BATTER BELT CRANK 40041400 6 6 GEAR END WASHER 40000500 1 7 E 15 DIN 471...

Page 27: ...f M4590000 Position Description Reference Units 1 BATTER BELT DRIVE GEARS M4041000 1 2 DRIVE GEAR SPACER 40001100 1 3 STAINLESS SCREW M6x30 DIN963 FE0108M060300963 3 4 HEX NUT M6 DIN934 FE0108M0600009...

Page 28: ...ete right bearing housing Ref M4630000 Position Description Reference Units 1 BREADING BELT RIGHT BEARING HOUSING BREADING BELT LEFT BEARING HOUSING M4030700 M4030800 1 1 2 BEARING SI010962022RS 2 3 R...

Page 29: ...ing housing Ref 44640000 Number Description Reference Units 1 BATTER BELT BEARING HOUSING 40040700 1 2 BEARING SI010962022RS 1 3 RETAINING SEAL SI0209R351607 1 4 STAINLESS CIRCLIP SI0109I350472 1 Figu...

Page 30: ...osition Description Reference Units 1 BREADING BELT PASSIVE ROLLER AXLE M4030500 1 2 BREADING BELT SMOOTH ROLLER M4000300 5 3 O RING VITON FPM 70 SHA 17 2 mm SI06090172 5 12 4 LATERAL PASSIVE ROLLER M...

Page 31: ...osition Description Reference Units 1 BREADING BELT PASSIVE ROLLER AXLE 40030500 1 2 BREADING BELT TENSIONING ROLLER 40031500 5 3 O RING VITON FPM 70 SHA 13 2 mm SI06090132 5 14 4 TENSIONING SIDE ROLL...

Page 32: ...shaft Ref M4770000 Position Description Reference Units 1 BATTER BELT PASSIVE ROLLER AXLE M4040500 1 2 BATTER BELT TENSIONING ROLLER 40000300 4 3 O RING VITON FPM 70 SHA 13 2mm SI06090132 5 8 Figure...

Page 33: ...lower shaft Ref M4790000 Position Description Reference Units 1 BATTER BELT LOWER SHAFT M4040800 1 2 BATTER BELT LOWER ROLLER 40040900 4 3 O RING VITON FPM 70 SHA 6x2 5mm SI06090062 5 8 Figure 15 Ove...

Page 34: ...n Description Reference Units 1 BATTER BELT LOWERING SECTION ROLLER AXLE M4041700 1 2 CRANK FRONT SPACER 40041200 1 3 BATTER BELT LOWERING SECTION ROLLER 40041800 8 4 O RING VITON FPM 70 SHA 6x2 5mm S...

Page 35: ...EDIATE BEARING HOUSING 50100700 1 2 INTERMEDIATE GEAR WHEEL DRIVE SHAFT M4091100 1 3 INTERMEDIATE BEARING HOUSING SEPARATOR 50100800 1 4 BEARING SI010962022RS 2 5 E 15 DIN 471 STAINLESS CIRCLIP SI0109...

Page 36: ...350 breader overview Ref M4820000 Position Description Reference Units 1 PRACTIC 350 BREADER M4180100 1 2 OUTLET CURTAIN SUPPORT ROD M4180200 1 3 OUTLET CURTAIN VANES 40180300 29 Figure 18 Complete PR...

Page 37: ...37 10 13 Gear motor overview Ref Please ask Position Description Reference Units 1 BREADER MOTOR 0 55 kW PLEASE CONSULT 1 2 GEAR PLEASE ASK 1 Figure 19 Gear motor overview...

Page 38: ...PANEL PA0230COM40 1 2 RED LED D 22 24V EL2120PRD2224V 1 3 GREEN LED D 22 24V EL2120PVD2224V 1 4 EMERGENCY STOP 44930000 1 5 RED PUSH BUTTON 22 44920000 1 6 GREEN PUSH BUTTON 22 44910000 1 7 POTENTIOME...

Page 39: ...EMALE CONNECTOR EL0220C08P 1 11 COMPLETE 12 POLE FEMALE CONNECTOR EL0220C12P 1 12 NARA 12 POLE FEMALE CONNECTOR EL0220C12PHN 1 13 ELDON LSK502 CABINET KEY EL0220LSK502 1 14 MY 7A 8 PIN RELAY BASE EL02...

Page 40: ...40 Figure 21 Electrical cabinet overview 1 Figure 22 Electrical cabinet overview 2...

Page 41: ...E SUPPORT MM200200 1 3 UPPER TURBINE COVER 44200300 1 4 UPPER TURBINE CURTAIN MM200500 40 5 TURBINE MESH GASKET 44200600 1 6 UPPER BELT COVER MM200100 1 7 BREADER BELT POSITION GUIDE PIVOT 40010500 2...

Page 42: ...42 12 WIRING DIAGRAMS...

Page 43: ...ACTIC 350 VER 01 Final de proyecto Lugar de instalaci n N mero de p ginas E mail 24 V Fax Empresa 230 VAC 380VAC Tel fono 2018 Obra Fax Tensi n de mando F26_Gaser Modificado Descripci n de proyecto Re...

Page 44: ...urbina Superior CN3 8 5 6 K1 3 2 N2 CN3 4 5 33 34 R2 3 7 22 21 L2 T T L N M3 Removedor Encolante 0 04Kw 0 18A M 1 L N PE M2 Turbina encolante 0 7A 0 09Kw 2800rpm 1 M U V W PE M1 Motor Cinta 2 79A 1 6A...

Page 45: ...Paro 3 CN4 40 1 CN2 40 40 13 14 3 2 K1 CN3 10 CN3 11 21 22 R2 3 7 25 6 A1 A2 K1 1 3 2 4 3 4 2 4 6 5 2 2 14 13 3 5 40 A1 A2 R1 14 13 3 7 44 43 3 9 09 20 50 A1 A2 R2 14 13 2 6 22 21 3 3 34 33 2 0 44 43...

Page 46: ...pins dins quadre CN3 12 pins dins quadre 1 CN4 Hembra 2 3 4 5 7 8 9 6 10 11 12 CN4 Macho 1 2 3 4 5 7 8 9 6 10 11 12 x1 x2 H1 3 3 Rojo Paro x1 x2 H2 3 9 Verde Marcha 21 22 S4 3 7 Paro 13 14 S5 3 7 Marc...