CONTENTS
1
Meanings of the Symbols and Safety
2
1.1
Meanings of the Symbols
2
1.2
General Warnings
2
1.3
Safety Instructions
2
1.4
Standards and Regulations
3
2
General
3
2.1
Purpose of Design
4
2.2
Introduction of the Product
4
2.3
Boiler Room and Ventilation
5
2.4
Warning Label
6
2.5
Packaging Label
6
2.6
Information Label
6
3
Technical Specifications
7
3.1
ALUBOX X-treme Dimensions
7
3.2
Contents
7
3.3
Technical Table
14
4
Installation Introductions
14
4.1
Installation
14
4.1.1 Packaging
14
4.1.2 Carrying
15
4.1.3 Mounting
15
4.1.4 Water Quality and Treatments
16
4.2
Hydraulic Connections
17
4.2.1 Expansion Tank
17
4.2.2 Safety Valve
17
4.2.3 Condensation Water Drain
17
4.2.4 Hydraulic Separator
18
4.2.5 Plate Heat Exchanger
18
4.2.6 Automatic Air Relief Valve
18
4.2.7 Deposit and Dirt Separator
19
4.2.8 Air Inlet Filter
19
4.2.9 Pump
19
4.3
Flue Connections
20
4.3.1 Flue Types
21
4.4
Electrical Connections
21
4.4.1 Wiring Diagram
22
4.4.2 Outdoor Temperature Sensor
27
5
Installation Examples
28
6
Operation
31
6.1
General
31
6.2
Display and Buttons
31
6.3
Operating Mode Selection
33
6.4
Programming
34
6.5
Main Functions
35
6.6
BMS – Boiler 0-10V Management
36
7
Parameters
37
7.1
End User Parameters
37
8
Error / Fault Codes
38
9
Cascade
38
10 Combustion Adjustments
39
10.1 Emission Setpoints
39
10.2 Nominal Load Emission Settings
40
10.3 Minimum Load Emission Settings
40
10.4 Gas Pressure Switch
41
11 Maintenance
41
11.1 Maintenance Process
41
12 Energy Saving Recommendations
43
13 Disposal
43
14 Product Fiche
44
15 Troubleshooting
45
16 Boiler Room Application Recommendations 46
IMPORTANT
PLEASE READ INSTRUCTIONS BELOW CAREFULLY BEFORE THE INSTALLATION AND USAGE
1.
THIS MANUAL IS AN INSEPARABLE PART OF THE BOILER AND HAS TO BE STORED TOGETHER WITH THE
BOILER. IF THIS MANUAL DAMAGED OR LOST CONTACT GASSERO FOR A NEW COPY.
2.
THE INFORMATION AND INSTRUCTIONS THAT ARE SPECIFIED IN THIS USER'S MANUAL APPLY ONLY FOR THE
BOILER MODELS SPECIFIED IN PAGE 3.
3.
THE INSTALLATION OF THIS BOILER MUST BE MADE IN ACCORDANCE WITH THE CE DIRECTIVES AND THE
LOCAL GAS ORGANIZATIONS’ INSTRUCTIONS BY AUTHORIZED SERVICES.
4.
SPECIFIED GAS MUST BE SUPPLIED BY AUTHORIZED GAS ORGANIZATIONS BEFORE THE COMMISSIONING OF
THE BOILER.
5.
COMMISSIONING OF THE BOILER MUST BE MADE BY GASSERO’S AUTHORIZED SERVICES. OTHERWISE
BOILER WARRANTY WILL BE CANCELLED.
6.
THE MANUFACTURER IS NOT THE RESPONSIBLE OF THE DAMAGE DUE TO WRONG OR IMPROPER
INSTALLATION OF THE BOILER.
7.
SOME PARTS OF THE PURCHASED BOILER COULD BE DIFFERENT THAN SHOWN BOILER PARTS IN THIS
MANUAL.
8.
MANUFACTURER (GASSERO) RESERVES THE RIGHT TO CHANGE THIS USER'S GUIDE WITHOUT NOTICE.
9.
LIFE TIME OF THE BOILER IS 10 YEARS IF ALL OF THE INSTRUCTIONS FOLLOWED ACCORDING TO THIS USER
MANUAL.
10. BOILER MAINTENANCE MUST BE MADE AT LEAST ONCE IN A YEAR.
1
Summary of Contents for ALUBOX X-treme Series
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