gassero ALUBOX X-treme Series, Installation And User Manual

Page 1: ...115 125 150 ALUBOX X treme ALUBOX X treme 350 ALUBOX X treme 430 ALUBOX X treme 535 ALUBOX X treme 640 ALUBOX X treme 700LX ALUBOX X treme 710 INSTALLATION AND USER MANUAL FLOOR STANDING CONDENSING BO...

Page 2: ...tpoints 39 10 2 Nominal Load Emission Settings 40 10 3 Minimum Load Emission Settings 40 10 4 Gas Pressure Switch 41 11 Maintenance 41 11 1 Maintenance Process 41 12 Energy Saving Recommendations 43 1...

Page 3: ...quent repairs and modifications Boiler may not be used by persons with inadequate physical mental and perceptual capacity and without experience and knowledge 1 3 SAFETY INSTRUCTIONS IF GAS SMELLS Do...

Page 4: ...NDARTS AND REGULATIONS This boiler is manufactured in accordance with the following directives and standards EN 15502 1 A1 EN 15502 2 1 A1 Directives EU 2016 426 Gas Appliances Regulation GAR 2014 30...

Page 5: ...er quality and other environmental conditions CONSUMER RIGHTS Consumers can apply for complaints and appeals to consumer courts and consumer arbitration committees In case of defective goods a Withdra...

Page 6: ...or by ignition sources Never switch off the power supply of the boiler when the air temperature falls below 0 C against the risk of freezing Read the FROST PROTECTION section ALUBOX X treme condensin...

Page 7: ...72 4 111 9 650 4 127 6 702 0 710 711 3 880 134 6 685 6 129 6 669 2 145 9 711 3 2 4 WARNING LABEL WARNINGS Read the technical instructions and user manual carefully before the commissioning Commissioni...

Page 8: ...338mm 348mm D2 106mm 106mm 106mm 106mm 106mm 106mm E DN100 PN6 DN100 PN6 DN100 PN6 DN100 PN6 DN125 PN6 DN100 PN6 E1 1340mm 1340mm 1340mm 1340mm 1360mm 1340mm E2 235mm 300mm 300mm 300mm 263mm 300mm F D...

Page 9: ...mit Thermostat 9 Pressure Sensor 10 Flow NTC Sensor 11 Return NTC Sensor 12 Automatic Air Vent 13 Flue Gas Sensor 14 Flue Gas Outlet 15 Syphon 16 Water Outlet Connection 17 Water Inlet Connection 18 G...

Page 10: ...nsformer 8 Limit Thermostat 9 Pressure Sensor 10 Flow NTC Sensor 11 Return NTC Sensor 12 Automatic Air Vent 13 Flue Gas Sensor 14 Flue Gas Outlet 15 Syphon 16 Water Outlet Connection 17 Water Inlet Co...

Page 11: ...sformer 8 Limit Thermostat 9 Pressure Sensor 10 Flow NTC Sensor 11 Return NTC Sensor 12 Automatic Air Vent 13 Flue Gas Sensor 14 Flue Gas Outlet 15 Syphon 16 Water Outlet Connection 17 Water Inlet Con...

Page 12: ...sformer 8 Limit Thermostat 9 Pressure Sensor 10 Flow NTC Sensor 11 Return NTC Sensor 12 Automatic Air Vent 13 Flue Gas Sensor 14 Flue Gas Outlet 15 Syphon 16 Water Outlet Connection 17 Water Inlet Con...

Page 13: ...ansformer 8 Limit Thermostat 9 Pressure Sensor 10 Flow NTC Sensor 11 Return NTC Sensor 12 Automatic Air Vent 13 Flue Gas Sensor 14 Flue Gas Outlet 15 Syphon 16 Water Outlet Connection 17 Water Inlet C...

Page 14: ...sformer 8 Limit Thermostat 9 Pressure Sensor 10 Flow NTC Sensor 11 Return NTC Sensor 12 Automatic Air Vent 13 Flue Gas Sensor 14 Flue Gas Outlet 15 Syphon 16 Water Outlet Connection 17 Water Inlet Con...

Page 15: ...4 86 28 55 6 65 30 43 Water Flow 50 30 C m h 3 052 15 2 3 941 19 286 5 281 23 454 3 935 28 389 5 54 30 31 6 6 30 5 Hydraulic Loss kPa Gas flow 80 60 C m h 6 93 35 23 8 84 44 6 10 75 53 47 8 45 64 52...

Page 16: ...rk lift or pallet truck as shown In such transports the boiler must be properly fixed and secured The boiler must not be shaken or laid on its side during transport The boiler can also be moved on its...

Page 17: ...the table boiler will be considered out of warranty Total Hardness d pH Iron Not Diluted Conductivity STAINLESS EXCHANGER 1 00 7 5 9 5 10ppm 2000 S cm ALUMINUMEXCHANGER 1 00 6 5 8 5 10ppm 2000 S cm Ga...

Page 18: ...er cannot be held liable for damages caused by water flow into the boiler or on the ground when excessive pressure is generated in the heating installation Safety valve must not be used as a means of...

Page 19: ...iler and the water goes through the installation Only heat transfer occurs here Preferred for many purposes If the water in the system is very dirty chalky or corrosive If the working pressure of the...

Page 20: ...er must be checked regularly When the air inlet filter becomes dirty Emission values would be deteriorated and efficient combustion wouldn t be achieved The accumulation of soot occurs in the heat exc...

Page 21: ...PUMP CONNECTION EXAMPLE The use of an unsuitable primary pump can result an uneconomic uncomfortable operation and damage to your boiler and your installation The manufacturer is not liable for damag...

Page 22: ...certified flue pipes C83 It is a flue system which takes the combustion air from the outside with horizontal flue pipes and throws flue gas to the self contained negative pressure chimney For the ope...

Page 23: ...UE NEUTRAL YELLOW GROUND has to be connected to a 6A fuse 3 X 1 5 Q1 BOILER PUMP CABLE SECTION PICTURE CONNETION EXPLANATION RED RED BLACK BLACK BLACK WHITE YELLOW YELLOW BLACK BROWN BROWN BLACK BLUE...

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Page 27: ...OCI 351 Modbus Module 26...

Page 28: ...and vents Open the sensor housing cover by turning it counterclockwise to access the sensor connection terminal and the wall fixing holes Mark the fixing points on the wall and drill the wall using t...

Page 29: ...ank should be used for condensate water occurring in systems with a total power o f 200 kW and above Pump Expansion Tank Safety Valve Air Seperator Deposit and Dirt Seperator Outdoor Sensor Water Soft...

Page 30: ...must be used in the system A neutralization tank should be used for condensate water occurring in systems with a total power o f 200 kW and above Pump Expansion Tank Safety Valve Air Seperator Deposit...

Page 31: ...Plate Heat Exchanger RADIATOR CIRCUIT DHW CIRCUIT FLOOR HEAT NG CIRCUIT MECHANICAL SCHEME WITH PLATE HEAT EXCHANGER Installation of 2 FLOOR STANDING CONDENSING BOILERS in cascade with 1 FLOOR HEATING...

Page 32: ...nance etc must be performed by authorized personnel Improper interventions may cause loss of life and property increased fuel consumption and deterioration in safe and comfortable operation Manufactur...

Page 33: ...by mode pumps will be energised periodically mixing valves ran into middle position This function will be turned off automatically after the cycle FLUE FUNCTION E Used for flue gas emission measuring...

Page 34: ...ess OK Turn the Navigation Knob to select Heating circuit 2 and press OK Adjust the desired room temperature and press OK Press ESC button to return upper menu and adjust other heating circuits REDUCE...

Page 35: ...unit etc in the system all personalized settings parameters fault resets will be made via the control panel E g Date and time adjustment Push OK button Select Time of day and date then push OK button...

Page 36: ...ss button 1x again Safety mode on with Heating off Temperature by frost protection Safety functions activated Controller Stop Mode Press button 3 sec 304 Controller Stopp mode insert setpoint Press bu...

Page 37: ...on 5960 parameter should set Consumer Request CC1 10V from configuration menu 2 5963 64 65 66 parameter should set for heat and value assignment 3 Heating Circuit 5710 and 5715 parameter should set OF...

Page 38: ...l Frost protection 651 Preselection Period 1 652 Period Start Day Month tt MM 01 01 31 12 653 Periode End Day Month tt MM 01 01 31 12 658 Operating level Frost protection 661 Preselection Period 1 662...

Page 39: ...imum duration of the refill per charging 353 Common flow sensor B10 not available 85 BSB RF communication error 196 Maximum duration of the refill per week exceeded 371 Flow temperature 3 heating circ...

Page 40: ...X TREME LX 700 G20 ALUBOX X TREME 350 ALUBOX X TREME 430 ALUBOX X TREME 535 ALUBOX X TREME 640 10 COMBUSTION ADJUSTMENTS These combution settings mentioned below must be issued by authorized GASSERO...

Page 41: ...tem are open the condensate drain line is open the flue connections are gas tight and the pumps are running Due to the danger of burning and scalding be careful of the boiler and plumbing pipes which...

Page 42: ...be ensured The loss of comfort will be prevented by avoiding possible faults errors When the emissions of waste gases released into the environment are controlled the environment will be protected Li...

Page 43: ...g the boiler with water check that the water treatment units are running and active A sample should be taken from the water filled in the boiler and the results of the analysis will be written to the...

Page 44: ...the applicable regulations Similarly local regulations will be followed for the packaging wastes Leaving the non functional units spare parts and packaging materials in the environment and leaving th...

Page 45: ...E directives EU type inspection Module B has been made by Szutest in Brno laboratory Production process inspection has been made by Kiwa certification organisation in order to module D production proc...

Page 46: ...15 TROUBLESHOOTING 45...

Page 47: ...to use a suitable diameter filter and check valve to the boiler return line pipe at each boiler turn Please contact our service department about detail of collector connection in installation of floo...

Page 48: ...ed MANUFACTURER Gassero Isi Teknolojileri Sanayi Limited Sirketi stanbul End stri ve Ticaret Serbest Bolgesi 4 Sokak No 8 34957 Tuzla Istanbul TURKEY Phone 90 216 394 09 85 86 87 Fax 90 216 394 24 91...