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© 2021, Gast Manufacturing

We reserve the right to make any alterations which may be due to any technical improvements

Printed in the USA

6

Part No. 70-7100 (Rev. A)

MAINTENANCE

WARNING

Electrical Shock Hazard

Disconnect electrical power supply before performing

maintenance on this product.
If product is hard-wired into system, disconnect electrical

power at the circuit breaker or fuse box before 

performing maintenance on this product.
Failure to follow these instructions can result in death, fire, 

or electrical shock.

WARNING

Injury Hazard

Product surfaces become very hot during operation,

allow product surfaces to cool before handling.
Air stream from the product may contain solid or liquid

material that can result in eye or skin damage, wear proper

eye protection.
Clean this product in a well-ventilated area.
Failure to follow these instructions can result in burns,

eye injury, or other serious injury.

It is your responsibility to: 
•   Regularly inspect and make necessary repairs to product 

in order to maintain proper operation. 

•   Make sure that pressure is released from product before 

starting maintenance. 

Check intake and exhaust filters after first 500 hours of 
operation . Clean filters and determine how frequently filters 
should be checked during future operation . This one procedure 
will help to assure the product’s performance and service life . 
1 .  Disconnect electrical power supply to unit . 
2 .   Vent all air lines . 
3 .   Remove filter cover .
4 .   Check filter element . Replace filter if element is covered 

with  contamination or shows signs of increasing  differential 
pressure . 

5 .   Reinstall filter element and filter cover . 
Check that all external accessories such as relief valves and 
gauges are attached to cover and are not damaged before re-
operating product .

SHUT DOWN

It is your responsibility to follow proper shutdown procedures 
to prevent product damage. NEVER ADD OIL TO THIS OIL-LESS 
PUMP. 

Proper shutdown procedures must be followed to prevent 
pump damage . Failure to do so may result in premature pump 
failure . Gast Manufacturing Rocking Piston Oil-Less Pumps are 
constructed of ferrous metals or aluminum which are subject 
to rust and corrosion when pumping condensable vapors such 
as water . Follow the steps below to assure correct storage and 
shutdown between operating periods . 
1 .   Disconnect plumbing . 
2 .   Operate product for at least five minutes without plumbing . 
3 .   Run at maximum vacuum for 10 to 15 minutes . 
4 .   Repeat step 2 . 
5 .   Disconnect power supply . 
6 .   Plug open ports to prevent dirt or other contaminants from 

entering product .

SERVICE KIT INSTALLATION

WARNING

Electrical Shock Hazard

Disconnect electrical power supply before performing

maintenance on this product.
If product is hard-wired into system, disconnect electrical

power at the circuit breaker or fuse box before 

performing maintenance on this product.
Vent all air lines to release pressure or vacuum.
Failure to follow these instructions can result in death, fire, 

or electrical shock.

Gast will NOT guarantee field-rebuilt product performance. 
For performance guarantee, the product must be returned to a 
Gast Authorized Service Facility.

Summary of Contents for 120R

Page 1: ...t Manufacturing Inc Copyright 2021 Gast Manufacturing Inc All Rights Reserved www gastmfg com ISO 9001 CERTIFIED A UNIT OF IDEX CORPORATION Part No 70 7100 Rev A Operation and Maintenance Manual 120R...

Page 2: ...safety instructions and you will receive years of trouble free service TABLE OF CONTENTS Product Use Criteria and Purpose 3 Mounting 4 Plumbing 4 Accessories 4 Motor Control 4 Electrical Connection 4...

Page 3: ...es This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others The safety alert symbol and the words DANGER and WARNING will precede all safety messages Thes...

Page 4: ...ircuit protection for the motor not as protection against overload Incoming line fuses must be able to withstand the motor s starting current Motor starters with thermal magnetic overload or circuit b...

Page 5: ...100 200 300 400 500 600 800 1000 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 3 4 18 18 16 14 12 12 10 10 8 4 5 18 18 14 12 12 10 10 8 8 5 6 18 16 14 12 10 10 8 8 8 6 8 18 16 12 10 1...

Page 6: ...ter element Replace filter if element is covered with contamination or shows signs of increasing differential pressure 5 Reinstall filter element and filter cover Check that all external accessories s...

Page 7: ...acement Kit K1029 Five years 120R Capacitor Cover K1030 As needed 120R Spare Parts Kits K1031 As needed 120R Side Mount Bracket Kit K1032 As needed Reducing Bushing 3 8 to 1 4 UK6502 As needed 1 Disco...

Page 8: ...ER 1 5485152 LIMITER 1 6 VPA1501 VALVE PLATE ASSEMBLY 1 VPL1500 VALVE PLATE 1 5485150 LEAF VALVE 2 6392165 PHCS M5 X 0 8 X 8 0 TORX TAPTITE 2 VRP1500 VALVE RETAINER 1 5485152 LIMITER 1 7 BC104 HEX NUT...

Page 9: ...ENANCE CHART Date Problem Technician Notes Low Pressure High Pressure Low Vacuum Excessive Noise Over heating Won t Start Possible reason Dirty filter Dirty muffler Dirty valves clean or replace Bent...

Page 10: ...ence or otherwise Notwithstanding any other provision of this warran ty BUYER S REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON DELIVERED GOODS OR FAILURE TO FURNISH GOODS WHETHER OR NOT BASED ON NE...

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