Gast JUN-AIR 106R-4M, User Manual

Page 1: ...R 25M 106R 25MQ2 2x106R 40M 2x106R 40MQ2 6190759 REV B Registered Trademark Trademark of JUN AIR Inc Copyright 2023 JUN AIR Manufacturing Inc All Rights Reserved WWW JUN AIR COM ISO 9001 CERTIFIED A BRAND OF Cabinet Systems A BRAND OF ...

Page 2: ...Guide 2023 JUN AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA Table of Contents Operating Manual 4 Technical Specifications 9 Diagrams 11 Kits 21 Feature Diagrams 22 Symbols 30 ...

Page 3: ...losive atmospheres or where aerosol products are being used Do not pump any other gases other than atmospheric air Do not pump combustible liquids or vapors with this product do not use it in or near areas with combustible or explosive liquids or vapors Do not use this unit near open flames CAUTION To prevent injury Compressed air can be dangerous do not direct airflow at a person s head or body A...

Page 4: ...ee dry and cool yet frost free room Sufficient cooling from the surroundings is important Ambient temperature 0 C to 40 C 32 F to 104 F Relative humidity Max 90 Mount the two distance bolts 1 on the back of the cabinet to ensure sufficient ventilation Installation Mount the drain bottle 2 visibly outside the cabinet and mount the hose at the back of the cabinet 3 Connect the cable at the back of t...

Page 5: ...ure exceeds 30 C It will run continuously even if the compressor may have switched of until the temperature is below 30 C again Do not lubricate the oil less motor with oil as it will destroy important components Start Start the compressor by pressing the green button The green lamp for compressor in operation is now alight Read the outlet pressure on the pressure gauge Adjust the pressure on the ...

Page 6: ...1 Drain condensate by opening the manual drain on the receiver If mounted with auto drain condensate will be drained automatically b Check outlet filter Check and change the filter and filter element in accordance with the instructions in Installation and maintenance instructions for the filter in question c Check for leaks Check motor hoses and equipment for leaks Check the pumping time d Clean t...

Page 7: ...essure start pressure maintained Test of pumping time The pumping time indicates the condition of the compressor 1 Check that there are no leaks in the system 2 Empty the air receiver of compressed air so that the pressure gauge shows 0 bar 3 Close the filter regulator and check that the drain valve is closed 4 Start the compressor and note the time it takes until it is turned off again by the pre...

Page 8: ...is tapped a Leaks in fittings tubes or pneumatic equipment Check with soapy water or by letting unit stay over night disconnected from mains Pressure drop should not exceed 1 bar 6 The compressor does not start at min pressure or does not stop at max pressure a Defective pressure switch Replace PRESSURE VESSEL Pressure tested at 4 25 litre 24 bar 40 50 litre 18 3 bar Directions for use Application...

Page 9: ...25 2 33 8 26 6 Continuous System Output Flow 8 bar 116 psi LPM 45 3 45 3 40 2 50 Hz 48 7 60Hz 43 40 2 50 Hz 48 7 60 Hz 93 5 82 1 50 Hz 96 3 60 Hz 62 3 50 Hz 72 2 60 Hz CFM 1 6 1 6 1 4 50Hz 1 7 60Hz 1 5 1 4 50 Hz 1 7 60 Hz 3 3 2 9 50 Hz 3 4 60 Hz 2 2 50 Hz 2 6 60 Hz Cut in Pressure bar 6 psi 87 Cut out Pressure bar 8 psi 116 Air Filtration mm 5 Safety Relief Valve Pressure bar 11 psi 160 Sound Leve...

Page 10: ...opera tion at a maximum pressure of 10 barg 145 psig upon request Please note that operation at higher pressure will influence the life time Auf Anfrage er hältlich bis zu einem Betriebsdruck von max 10 bar Höherer Druck hat Auswirkungen auf die Lebensdauer Kan leveres til max driftstryk på 10 bar Bemærk at øget driftstryk reducerer levetiden Displacement is reduced by approx 18 20 on units with d...

Page 11: ...2 4 6 8 Flow lpm Duty bar 106R 4M 120V Air Flow 30 40 50 60 70 80 90 100 110 120 130 0 2 4 6 8 Flow lpm Duty bar 106R 4M 120V Air Flow 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 0 20 40 60 80 100 120 Flow CFM Duty psi 106R 25M 120V Air Flow 30 40 50 60 70 80 90 100 110 120 0 2 4 6 8 10 Flow lpm Duty bar 106R 25M 120V Air Flow 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 0 20 40 60 80 100 120 Flow CFM Duty...

Page 12: ...79181 1 72368925 3 4473785 5 17106775 6 894757 7 99791812 Flow lpm Duty bar 106R 25MQ2 120V Air Flow 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 20 40 60 80 100 120 Flow CFM Duty psi 106R 25MQ2 230V Air Flow 60Hz 50Hz 30 40 50 60 70 80 90 100 110 120 0 2 4 6 8 10 Flow lpm Duty bar 106R 25MQ2 230V Air Flow 60Hz 50Hz 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 0 20 40 60 80 100 120 Flow CFM Duty psi 2x106R 40M 12...

Page 13: ...6 7 0 20 40 60 80 100 120 Flow CFM Duty psi 2x106R 40M 230V Air Flow 60Hz 50Hz 60 80 100 120 140 160 180 200 0 2 4 6 8 10 Flow lpm Duty bar 2x106R 40M 230V Air Flow 60Hz 50Hz 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 0 20 40 60 80 100 120 Flow CFM Duty psi 2x106R 40MQ2 230V Air Flow 60Hz 50Hz 30 50 70 90 110 130 150 170 190 210 0 2 4 6 8 10 Flow lpm Duty bar 2x106R 40MQ2 230V Air Flow 60Hz 50Hz ...

Page 14: ... Brown Green Yellow Red Black O r a n g e Brown Compressor Chamber 230V White In out PRESSURE RELIEF 3 AWG16 Cabinet PRESSURE SWITCH DPST I O Switch t ADJUSTABLE THERMO SWITCH MODELS WITH AUTOMATIC DRAIN h N L1 Blue Brown 120V Compressor Chamber Compressor Motor Capacitor Z X W Green Yellow Brown Brown Red Orange White Blue Black Brown Blue Brown Blue Yellow Brown Blue Orange Pink Red Red Red Fan ...

Page 15: ... 100 240V AC SR2B121FU OUTPUT 4x Relale 8A Brown Blue Brown Brown Brown Brown Brown MOTOR PRESSURE RELIEF Brown Red DRYER FAN Blue Brown Brown Blue Blue Blue Blue Blue Yellow Yellow FAN Red Red Orange To Motor or Thermoswitch Blue LAMP HOUR COUNTER Blue Blue Brown Brown Yellow Green TO MOTOR Yellow Green Blue Brown TO MOTOR LAMP 2X106R 40MQ2 Brown Blue Brown Blue White 230V Compressor Chamber Brow...

Page 16: ...1 Brown Brown Blue Blue Red Orange Blue Brown Blue Brown Black Black Black Yellow White White White LAMP LAMP HOURCOUNTER FAN Blue White 230V Compressor Chamber Brown O r a n g e Black Red Green Yellow Brown Capacitor Ins X W Compressor Motor Z O r a n g e Black Red Green Yellow Brown Capacitor Ins X W Compressor Motor Z Brown Compressor Chamber Blue White 230V Blue Black Blue White Orange Red Bro...

Page 17: ... Printed in the USA 106R Cabinet Systems User Guide 6190759 Rev B Pneumatic Diagram Model 106R 4M 4 Liter Tank To Drain Bo le Check Valve h Automa c Drain Valve Regulated Pressure Pressure Switch Tank Pressure Pressure Relief SAFETY VALVE 5 µm Filter COMPRESSOR AIR OUTLET Compressor with Motor Intake Filter ...

Page 18: ...ents Printed in the USA Pneumatic Diagram Model 106R 25M Intake Filter A ercooler 25 Liter Tank To Drain Bo le Check Valve h Tank Purge Timer Solenoid h Regulated Pressure Pressure Switch CUT IN 6 0 BAR 87 psi CUT OUT 8 0 BAR 116 psi Tank Pressure Dump Solenoid Valve Compressor with Motor SAFETY VALVE 12 BAR 177 PSI 5 µm Filter COMPRESSOR AIR OUTLET ...

Page 19: ...Cabinet Systems User Guide 6190759 Rev B Pneumatic Diagram Model 2x106R 40M Intake Filter A ercooler 40 Liter Tank To Drain Bo le Check Valve h Automa c Drain Valve Regulated Pressure Pressure Switch Tank Pressure Pressure Relief Compressor with Motor SAFETY VALVE 5 µm Filter COMPRESSOR AIR OUTLET Compressor with Motor Intake Filter ...

Page 20: ...ke Filter A ercooler COMPRESSOR AIR OUTLET Tank Pressure Regulated Pressure Regulated Pressure Tank Pressure COMPRESSOR AIR OUTLET 25L 40L TANK ADSORPTIONDRYER ADJ50 150 300 Valve DRYER Intake Filter Compressor Compressor DRYER 2x106R 40MQ2 Pressure Switch Safety Valve Pressure Relief Safety Valve Pressure Switch Filter with Automa c Drain Filter without Automa c Drain Counter with Reducer Non Ret...

Page 21: ...or five years 106R5 Service Kit High Pressure K1040 6000 hours or five years 106R Capacitor Replacement Kit K1041 Five years 106R Capacitor Cover K1042 As needed 106R Spare Parts K1043 As needed 106R Retrofit Parts for OF302 OF312 K1044 As needed Single Cabinet System Outlet hose kit K1046 As needed Twin Cabinet System Outlet Hose Kit K1047 As needed Regulator Filter Kit 4071311 2000 hours or one ...

Page 22: ...be due to any technical improvements Printed in the USA Feature Diagram 106R 4M NON RETURN VALVE INTAKE FILTER TANK UNLOADER AUTO DRAIN COOLING FAN SAFETY VALVE STANDOFF BOLTS COMPRESSOR PRESSURE SWITCH THERMOSTAT CAPACITOR 5um FILTER OUTLET ON OFF SWITCH HOUR COUNTER TANK PRESSURE GAGE OUTLET PRESSURE GAGE REGULATOR ...

Page 23: ...binet Systems User Guide 6190759 Rev B Feature Diagram 106R 25M 120 V NON RETURN VALVE 5um FILTER PRESSURE SWITCH COOLING FAN CAPACITOR UNDER COVER INTAKE FILTER UNLOADER STANDOFF BOLTS SAFETY VALVE COMPRESSOR TANK OUTLET LOCKING WHEEL AUTO DRAIN THERMOSTAT ON OFF SWITCH HOUR COUNTER TANK PRESSURE GAUGE OUTLET PRESSURE GAUGE REGULATOR ...

Page 24: ... improvements Printed in the USA Feature Diagram 106R 25M 230 V PRESSURE SWITCH INTAKE FILTER CAPACITOR UNDER COVER COOLING FAN 5um FILTER MANUAL DRAIN COMPRESSOR SAFETY VALVE TANK NON RETURN VALVE THERMOSTAT AUTODRAIN UNLOADER LOCKING WHEEL OUTLET STANDOFF BOLTS ON OFF SWITCH TANK PRESSURE GAUGE OUTLET PRESSURE GAUGE REGULATOR HOUR COUNTER ...

Page 25: ... 106R Cabinet Systems User Guide 6190759 Rev B Feature Diagram 106R 25MQ2 120 V ON OFF SWITCH HOUR COUNTER TANK PRESSURE GAUGE OUTLET PRESSURE GAUGE REGULATOR COMPRESSOR DRYER LOCKING WHEEL TANK THERMOSTAT SAFETY VALVE NON RETURN VALVE OUTLET INTAKE FILTER CAPACITOR UNDER COVER COOLING FAN UNLOADER PRESSURE SWITCH MANUAL DRAIN ...

Page 26: ...chnical improvements Printed in the USA Feature Diagram 106R 25MQ2 230 V ON OFF SWITCH HOUR COUNTER TANK PRESSURE GAUGE OUTLET PRESSURE GAUGE REGULATOR THERMOSTAT COMPRESSOR SAFETY VALVE MANUAL DRAIN OUTLET LOCKING WHEEL NON RETURN VALVE TANK DRYER PRESSURE SWITCH COOLING FAN CAPACITOR UNDER COVER INTAKE FILTER UNLOADER MANUAL DRAIN ...

Page 27: ...ems User Guide 6190759 Rev B Feature Diagram 2x106R 40M 120 V 5um FILTER PRESSURE SWITCH NON RETURN VALVE UNLOADER UNLOADER AUTO DRAIN 2X INTAKE FILTERS 2X COMPRESSORS 2X CAPACITORS UNDER COVERS TANK COOLING FAN SAFETY VALVE NON RETURN VALVE LOCKING WHEEL THERMOSTAT ON OFF SWITCH HOUR COUNTER TANK PRESSURE GAUGE OUTLET PRESSURE GAUGE REGULATOR ...

Page 28: ...improvements Printed in the USA Feature Diagram 2x106R 40M 230 V COOLING FAN PRESSURE SWITCH 5um FILTER 2X COMPRESSOR THERMISTAT NON RETURN VALVE AUTO DRAIN TANK SAFETY VALVE LOCKING WHEEL OUTLET CAPACITOR UNDER COVER CAPACITOR UNDER COVER 2X INTAKE FILTER UNLOADER REGULATOR OUTLET PRESSURE GAGE TANK PRESSURE GAGE HOUR COUNTER ON OFF SWITCH ...

Page 29: ...s User Guide 6190759 Rev B Feature Diagram 2x106R 40MQ2 DRYER NON RETURN VALVE UNLOADER PRESSURE SWITCH NON RETURN VALVE COOLING FAN 2X CAPACITORS UNDER COVERS SAFETY VALVE 2X INTAKE FILTERS 2X COMPRESSORS 2X STANDOFFS TANK OUTLET MANUAL DRAIN LOCKING WHEEL THERMOSTAT ON OFF SWITCH HOUR COUNTER TANK PRESSURE GAUGE OUTLET PRESSURE GAUGE REGULATOR ...

Page 30: ... berühren Advarsel Varm overflade Risiko for forbrændinger Rør ikke ved kompressorens overflade Keep dry Do not expose to rain Vor Feuchtigkeit und Nässe schützen Hold tørt Må ikke udsættes for regn 55 C 131 F 25 C 13 F Transport and storage Temperature 25 C to 55 C 13 F to 131 F Transport und Lagerung Tempera tur 25 C bis 55 C Transport og opbevaring Temperatur 25 C to 55 C 13 F to 131 F 90 Max Tra...

Page 31: ... www JUN AIR com Gast Group Ltd Unit 11 The I O Centre Nash Road Redditch B98 7AS United Kingdom Phone 44 0 1527 504040 Fax 44 0 1527 525262 Registered Trademark Trademark of JUN AIR Inc Copyright 2023 JUN AIR Manufacturing Inc All Rights Reserved WWW JUN AIR COM ISO 9001 CERTIFIED A BRAND OF ...