GASTRON GPD-100, Instruction Manual

Page 1: ...facture Install and Maintenance Service for Gas Leak Alarm DOC NO GT 046IM00E GPD 100 Instruction Manual Revision 1 1 Copyright GASTRON Co LTD All rights reserved For proper use please read this manual carefully prior to ...

Page 2: ...n the device Please keep this manual in safe place after reading carefully This instruction manual will be of great help when you encounter any trouble or question while you are using the device If you have any problem when using our product contact us to following address Address 18 8 Dogeumdanji 1 gil Palgok 2 dong Sangrok gu Ansan si Gyeonggi do Tel 031 490 0800 Fax 031 490 0801 URL www gastron...

Page 3: ...ting Sampling Probe 9 5 2 Power On 9 5 3 Gas Measurement Mode 9 5 4 Mode Configuration 10 5 5 Power Status 10 5 6 How to use a log mode 11 5 6 1 Gas log file 13 5 6 2 Report log file 13 6 System Mode 15 6 1 Mode configuration 15 6 2 Detailed Mode description 15 6 3 Configuration Mode 16 6 4 Program setting mode 18 6 5 Zero Calibration 19 6 5 1 Auto Zero Calibration 19 6 5 2 Manual Zero Calibration...

Page 4: ...s and displays the measured value of gas concentration It makes a visual signal and an audible alarm when it detects gas leaks 2 Structure The body of GPD 100 is made of polycarbonate ABS housing A sampling pump is equipped inside the GPD 100 The sampling pump pulls the air containing leaked gas in the device The GPD 100 mainly consists of three parts as follows 1 LED that presents the measured va...

Page 5: ...ecific sensor data Pump Type Diaphragm Pump Flow Rate 100 1 000 ml Normal 300 500ml min Gas Sample Line 5m 1 4 Tube Approvals Classification CE No K5004 E12 Storage SD Card Warranty Main Unit 2Year Sensor 1Year Note1 Refer to the List of detectable gases vapours or contact GASTORN for specific gas 3 2 Mechanical Specifications I T E M S S P E C I F I C A T I O N Dimension mm 218 W 95 H 100 D mm We...

Page 6: ...ic sensor data Storage Temperature Main Unit 10 to 60 Sensor Sensor dependant Refer to the sensor module datasheet or contact GASTRON for specific sensor data Operation Humidity Main Unit 5 to 99 RH Non condensing Sensor Sensor dependant Refer to the sensor module datasheet or contact GASTRON for specific sensor data Pressure Range 90 to 110KPa Max air velocity 6m s 4 Name and Functional Descripti...

Page 7: ...t Battery charging status 9 Measurement Unit Indicating that current measuring unit presented on screen PPM PPM VOL LEL mA 10 Flow Rate When this icon appears measured value of flow is indicated as 10 different levels while in normal measuring state 11 Communication Icon This icon is turned on when USB communication is being used 12 Lock Icon Indicating device is in lock mode Configuration mode is...

Page 8: ...exceeds the preset value of Alarm1 level 22 Power Key Power on off control key 23 RUN MODE Key This key is used for changing setting mode or measuring mode 24 AUTO ZERO Key Auto Zero calibration key 25 Down Key It is a key to decrease a setting value in function setting mode 26 Up Key It is a key to increase a setting value in function setting mode 27 RESET key In function setting mode Reset Key i...

Page 9: ...warming upisfinished Stby Standby messagewillcomeup whichindicatesthatthedeviceisnowreadyto measure Ifthedevicedetectsafaultindeviceorsensorcartridge a faultyalarmoccurs 5 3 Gas Measurement Mode Whenyoupressaswitch RUN MODE thedevicewillcountdownfrom 20to1 whichisthetimedurationnecessarytoallowthesensorto stabilize Whenitreachesto0 themeasuredvalueofgasconcentration isdisplayedonLCD Note 1 Intheoc...

Page 10: ...indicator 5 charge Battery low message shows up in LCD and battery icon keeps blinking charging status This icon keeps blinking when battery is being charged When AC adaptor is recognized after it is inserted this icon turns on Table 2 Power Status description Whilethedevicedisplays Stby Standby pressandhold RUN MODE key morethan2seconds Thenyouwillentermenuselectionmode Passwordenteringscreenshow...

Page 11: ...ermined by the date you set in tImE mode 04 17 folder of the figure below displays the April 17 Figure 5 Date folders stored in SD card Inside the folder named by date there are folders named by time hour_min_sec stored Each of these folders contains log data regarding measurement record and equipment information 04 17 folder of the figure below displays the April 17 Figure 6 Time folders generate...

Page 12: ...23 Figure 7 Log data files saved in time folder File Name Description Gas Log File GAS00 TXT Log about gas measurement records Report File REPORT TXT Log about System Status and Measurement Status System File INFO DAT System File Table 3 Log File description ...

Page 13: ... Log File The contents of the Text log file have the meaning as described below table Item Log Format Contents 0 0 0 0 0 Description Measurement Time Second unit Gas Data Table 4 Gas Log description 5 6 2 Report log file Report files are stored in REPROT txt name to open using Notepad or Text editor REPORT file contains data as follows measurement equipment type equipment setting status senor and ...

Page 14: ... Time when span calibration has been done Alarm Latch Whether or not alarm latch mode is under operation Alarm1 direction Output polarity for alarm1 Alarm1 Level Criterion level for alarm1 Alarm2 direction Output polarity for alarm2 Alarm2 Level Criterion level for alarm2 Over Level Over level of measurement Log Auto Whether or not auto saving is under operation Start Time when logging starts Stop...

Page 15: ...ODE M T Configuration of Maintenance setting Factory Mode Table 6 Mode Configuration 6 2 Detailed Mode description Detailed menu and sub menu of the device is as following table Level 1 Level 2 Level 3 COnF Configurat ion Add Specify a detector number 01 ranges between 01 and 64 PSWd Set password 00 ranges between 00 and 99 SUPr Set the measured gas suppression rate OFF 1 50 PyrO Set if CEC is use...

Page 16: ...memory Table 7 Menu Table 6 3 Configuration Mode Whilethedevicedisplays Stby Standby pressandhold RUN MODE key morethan2seconds Thenyouwillentermenuselectionmode Passwordenteringscreenshowsup Inputpasswordusing Keyor Key Ifyoupress RUN MODE keyafterenteringpassword thenyou enteraconfigurationmenu ConF Initialpassword Select COnF configuration using keyor keyandthenpress RUN MODE key Youwillenteren...

Page 17: ...geissettobethenumberdisplayed Afterthat the devicegoestonextitem ThisisaPyrolyzer CEC modeinwhichyoucansetwhetherPyrolyzeris appliedornot Whenyoupress keyor key itwillswitch betweenONandOFFalternatively Whendesiredoptionisdisplayed press RUN MODE key ThenPyrolyzer modeisspecified Afterthat thedevicegoestonextitem Thisisa Py V modeinwhichyoucansetthevoltagelevelusedby Pyrolyzer Whenyoupress RUN MOD...

Page 18: ...ecimalpoint modeinwhichyoucansetthedecimalpoint positionforgasconcentrationvalue Press RUN MODE keywhile dP S isbeingdisplayed thenyouwillenter decimalpointpositionsettingfunction Decimalpointisnecessarytochangedependingonmeasurementrange Decimalpointpositioncanbeadjustedinfourwaysasshowninaleft figurebypressing keyor key Whendesireddecimalpointisdisplayed press RUN MODE Key Then decimalpointposit...

Page 19: ...ationfails FAIL willshowupduring2seconds Thenthe devicewilltransittothecalibrationmode Whilethescreendisplays Stby press RUN MODE keyandholditmore than2seconds Thenyouwillentermenuselectionmode Passwordenteringscreenshowsup Inputpasswordusing or key Ifyoupress RUN MODE keyafterenteringpassword thenyouwill gotoaconfigurationmenu ConF Select CALb Calibration using keyor key Ifyoupress RUN MODE keywh...

Page 20: ...linkingattheleftcornerofbottom changeitto SPAN iconby keyor key While SPAN isblinking press RUN MODE key Youwillenterthespancalibrationmode SelectNo Yesby keyor key Itindicateswhetheryoudospan calibrationornot IfYESisselected thenumberblinks Whilethenumberblinks youcanset standardgasvalueby keyor key Insertstandardgasthroughgasinportwithcalibrationtool Oncethe measuredvalueisstabilizedafterinserti...

Page 21: ...escreen Thisisafunctionthatallowstheusertochangealarm1value Maximum valuecanbe90 ofhighscale Whenpressing keyor key the alarm1valuewillincreaseordecrease Whendesiredvalueisdisplayed press RUN MODE Key Thenalarm1is settothevalue Afterthat itgoestonextitem Alarmlevelhasbeensetwithintherangeincompliancewithdomestic laws whentheproductisreleased Thisisamodeinwhichyoucansetanoperationaldirectionforalar...

Page 22: ...2seconds Thenyouwillentermenuselectionmode Passwordenteringscreenshowsup Inputpasswordusing keyor key Ifyoupress RUN MODE keyafterenteringpassword then youwillgotoaconfigurationmenu ConF Afterselecting LOg LOG by keyor key press RUN MODE key Thenyouwillenterthelogsavemode In CtrL mode youcanseton OFFby or keyafterpressing RUN MODE Key AfterselectingOn press RUN MODE Key Thenlogsavingmodestarts up ...

Page 23: ... message will show up GPD 100 has only data saving function which is saving logs to SD card It is not able to read data through GPD 100 It is not supported data reading function Itpresentsthecurrentlyavailable capacityofexternalmemory Whenpressing RUN MODE key youcanseetotalcapacityof thememory Incasewhererecording storingmodeissettoON Stby messageandthe settingtimeappearalternativelyinastandbysta...

Page 24: ...low Sensor fault of main unit E 21 Flow of the flow sensor is too low Flow rate is measured at 0 or less E 22 Flow of the flow sensor is too high Flow rate is measured at 120 or over E 30 The current of Pyrolyzer is measured as below 50mA 1 CEC connection fault 2 Heater fault of CEC E 31 Internal EEPROM is not recognized EEPROM Fault of Main Unit Table 8 Fault Code 7 2 Warning Code Warning Descrip...

Page 25: ...the factory or authorized service center for repair 7 Flow rate was measured at 120 or over Main unit must be returned to the factory or authorized service center for repair 8 CEC connection fault 1 Check CEC connection status 2 If the same fault occurs CEC unit must be returned to the factory or authorized service center for repair 9 Heater fault of CEC CEC unit must be returned to the factory or...

Page 26: ...Manual PAGE 26 of 27 Rev 1 1 2019 05 23 14 Sensor manufacturing date is not registered 1 re calibration 15 Battery Fault Replacement of battery Table 10 Recovery List 8 Appearance and Dimensions Figure 10 GPD 100 Dimension ...

Page 27: ...ents Date Rev0 0 Initial version of the manual 2011 12 31 Rev0 1 modify GPD 100 image in page 1 add Battery status add Flow calibration method Battery Spec 4 3A 4 4A 2011 12 21 Rev1 0 Factory Mode Manual Separation 2016 09 23 Rev1 1 Added description regarding data saving function 2019 05 23 ...