Gates GC16XD, Safety And Operating Manual

Page 1: ...GC16XD MINI CRIMPER PUMP SAFETY AND OPERATING MANUAL Product Number 7480 7006...

Page 2: ...ize 1 2 and 3 4 4 wire Die Set Type GC16XD Series Dies Crimping Range Inch with Std Die Set Radial Swaging Force 1000kN Cycle Speed Full stroke Complete Cycle Sec 23 5 seconds PHYSICAL Dimensions Plan...

Page 3: ...NG TO KNOW YOUR CRIMPER 10 12 HOSE PREPARATION 13 MEASURING THE CRIMP DIAMETER 14 CALIBRATION 15 16 PERIODIC MAINTENANCE TROUBLE SHOOTING 17 EXPLODED VIEW 18 PARTS LIST 19 WARRANTY 21 TABLE OF CONTENT...

Page 4: ...rom different manufacturers unless approved by both parties Hose assembly equipment crimpers Hoses and fittings from one manufacturer should not generally be assembled with the equipment of another ma...

Page 5: ...this crimper be allowed to operate this crimper It is the responsibility of the operator of this crimper to observe the rules and guidelines set out in this manual and those provided by the owner of t...

Page 6: ...d condition can be provided on request but generally include conditions for inteded use and purpose improper observation concerning transport storage maintenance unauthorized use constructional change...

Page 7: ...ed 3 Make sure the work area is clear of obstruction and be a suitable work environment 4 Never start the machine unless intending to make a hose assembly and the head is free of objects and persons 5...

Page 8: ...UMP SAFETY OPERATION MANUAL WARNING DO NOT USE HANDLE AS A SLING POINT The handle is designed for manual lifting only Do not use as a lifting point for slings Doing so may result in the crimper fallin...

Page 9: ...7 GC16XD MINI CRIMPER PUMP SAFETY OPERATION MANUAL THIS PAGE IS INTENTIONALLY BLANK...

Page 10: ...ube calipers hose assembly quick disconnects crimp charts Start up Kit Ordered Separately Part Number 78733 Product Number 7482 7313 1 Digital Caliper 6 78241 7369 0322 1 Hose Assembly 78467 7482 1017...

Page 11: ...9 CRIMPER GC16XD MINI CRIMPER PUMP SAFETY OPERATION MANUAL...

Page 12: ...ed to cycle the machine serveral times so that the power switch can be released at the proper time and indicator stop at the correct position The operator MUST stop hydraulic flow to the machine befor...

Page 13: ...s always a small amount of oil purged from the assembly on disconnect Ensure these components are completely free of any contamination prior to connecting Before operating the GC16 Crimper you MUST en...

Page 14: ...ully study the images the dies have a dove tail shape that is designed to mate with the die retainer plates Once the dies are located between the die retainer plates firmly push until the notch locate...

Page 15: ...oupling are now ready for crimping MEGACRIMP PRE ASSEMBLED COUPLINGS Cut Hose to desired length Using Gates Crimp Data Manual 3509 Ind 428 7365 Auto select the correct MegaCrimp coupling Or log onto w...

Page 16: ...machine is properly calibrated you may need to make a slight adjustment to the Dial Vernier Adjuster WHEN NOT USING 21 AND 22 DIES Using Gates STAINLESS STEEL DIGITAL CALIPER Product NO 7369 0322 Par...

Page 17: ...w when the operator needs to stop hydraulic flow to the head It is advisable that you get use to the dial indicator before calibrating This is usually done by crimping the same specification assembly...

Page 18: ...read 1 000 If the measurement does not read 1 000 003 then the micro adjuster needs to move until the COD is correct Micro Adjustment Loosen lock nut on back of micro adjuster using 8mm wrench It does...

Page 19: ...ck torque bolts Check torque on flange bolts every 330 Nm or 243 ftlb AM FILLER PADS Periodically inspect filler pads 20 Gates Corporation This crimper requires minimal maintenance However the followi...

Page 20: ...ING GC16XD MINI CRIMPER PUMP SAFETY OPERATION MANUAL 1 2 5 8X 6 8X 3 4 3X Item No Description Southcott Part Number Gates Part Number Qty 1 Handle Assembly 1 2 Dial Vernier Assembly 1 C 2 3 1 4 B A D...

Page 21: ...ST GC16XD MINI CRIMPER PUMP SAFETY OPERATION MANUAL ITEM NO DESCRIPTION PART NO QTY 1 Handle Assembly 1 2 Dial Vernier Assembly 1 3 Standoff Assembly 1 4 End Caps 3 5 Foam Filler 8 6 Die Retainer Clip...

Page 22: ...20 NOTES GC16XD MINI CRIMPER PUMP SAFETY OPERATION MANUAL...

Page 23: ...ntial damages and some states do not allow limitations on how long an implied warranty lasts so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights an...

Page 24: ...22 7480 7006 70115 GC16XD Auto 428 3509 Ind 34008 M GATES COM Printed in the USA 09 2020...