GBC 62FM, Installation & Operation Manual

i

Operating Instructions

62FM L

AMINATOR

T

ABLE

OF

CONTENTS

1. Safety

Important Safety Instructions .................................1-1
Important Safeguards .............................................1-1

General ...............................................................1-1
 Electrical ............................................................1-2

Service ....................................................................1-2

2. Warranty

Limited 90-Day Warranty ........................................2-1

3. Specifications

Laminator Specifications ........................................3-1
FCC Note ................................................................ 3-2
Intended Films and Applications ........................... 3-2

Thermal and PSA Films ..................................... 3-2
Applications ....................................................... 3-2

4. Installation

Pre-Installation ........................................................4-1
Installation ...............................................................4-1

5. Control Guide

Control Panel ..........................................................5-1

Control Panel Display .........................................5-1
Roller Position Indicator ......................................5-1
Ready/Wait Indicator ..........................................5-1
Positioning Indicator ...........................................5-1
Master Dial ..........................................................5-1
Top Temp. ...........................................................5-1
Bottom Temp. .....................................................5-1
Press/Release .....................................................5-1
Cooling ................................................................5-1
Job ......................................................................5-1
Speed ................................................................. 5-2
Rev ..................................................................... 5-2
Stop .................................................................... 5-2
Run ..................................................................... 5-2
Rewinder Selection Switch ................................ 5-2
Upper Rewinder Direction Switch ..................... 5-2
Lower Rewinder Direction Switch ..................... 5-2
Rear Control Switch ........................................... 5-3
Enable Rear Control Switch ............................... 5-3
Disable Rear Control Switch .............................. 5-3
Foot SW Enable ................................................. 5-3

Features  ................................................................ 5-4

Power I/O (On/Off) ............................................ 5-4
Emergency Stop ................................................ 5-4
Safety Shield ...................................................... 5-4

Safety Shield Interlock Latch ........................ 5-5

Feed Table ......................................................... 5-5

Heat Rollers ....................................................... 5-5
Film Shaft ........................................................... 5-5
Lower Shaft Cradle ............................................ 5-5
Tension Adjustment Knobs ................................ 5-5
Rewind Shaft ..................................................... 5-5
Rewind Tube ...................................................... 5-5
Rewind Adaptors ............................................... 5-5
Idler Bar ............................................................. 5-6
Chill Idler ............................................................ 5-6
Cooling Fan ........................................................ 5-6
Pull Rollers ......................................................... 5-6
Rear Table .......................................................... 5-6
Core Chucks ...................................................... 5-6
Separator Bar ..................................................... 5-6
Roller Handle ..................................................... 5-6
Film Web ............................................................ 5-6
Nip Point ............................................................ 5-6
Foot switch .........................................................5-7

6. Operating Instructions

General Operation ......................................................1

Standby Mode .......................................................2
Setting Jobs Into Memory .....................................2

Film Loading & Threading ..........................................2
Loading Film ...............................................................3
Loading Thermal Film ................................................3

Top Thermal Film  ..................................................3
Bottom Thermal Film .............................................4

Loading AccuShield Film ...........................................4
Loading PSA Film .......................................................5

Top PSA Film .........................................................5
Bottom PSA Mount Film ........................................6

Loading Mount Adhesive ...........................................6

Top Mount Adhesive  .............................................6
Bottom Mount Adhesive ........................................7

Threading Card Procedure ........................................7
Tacking New Film to Existing Film .............................8
To Unweb the Laminator ............................................9
Clearing a Film Jam (Wrap-up) ..................................9
Applications ............................................................. 10

Tips for Pre-coating Boards ................................ 10
Tips for Using the Rear Rollers ............................ 10
Tips for Mounting on Pre-coated Boards ............ 11
Tips for PSA Encapsulation ................................. 11
Tips for Thermal Encapsulation ........................... 11
Tips for AccuShield .............................................. 12

Lamination Guide ..................................................... 12

Basic Rules .......................................................... 12
Film Tension ......................................................... 13
Heat ...................................................................... 13
Output .................................................................. 13