GBC Falcon 60+ (-1), Operation And Maintenance Manual

Page 1: ...tructions Istruzioni per l Uso Bedienungsanleitungen Gebruiksaanwijzing Mode d Emploi Manual de Operaci n I NL F E D GBC FALCON 60 1 OPERATION AND MAINTENANCE MANUAL PARTNUMBER 930 099 PRELIMINARY Pre...

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Page 3: ...r iscritto di GBC I D NL F E De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht General Binding Corporation GBC is niet aansprakelijk voor fouten in d...

Page 4: ...l Panel Buttons 20 E Stop 22 Safety Shield Interlock Latch 22 Safety Shield 24 Feed Table 24 Chill Idler 24 Film Shaft 24 Main Rollers 24 Idler Bar 24 Pull Rollers 24 Rewind Tube 24 Film Shaft Brake 2...

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Page 6: ...ng Pre Coated Boards 42 Single Sided Lamination 42 Creating a Decal 44 Mounting a Decal 44 Thermal Encapsulation 44 Accushield 46 Custom Application 1 46 Custom Application 2 46 Speed Temperature Guid...

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Page 8: ...EN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE ADVERTENCIA ATTENTION CAUTION RODILLOS CALIENTES PUNTO DE PINCHAMIENTO Mantener manos y ropa a distancia ROULEAUX CHAUDS POINT DE PINCEMENT Teni...

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Page 10: ...laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator Contact an electrician should the attachment plu...

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Page 12: ...altered moved or installed by anyone other than GBC or its authorized agents or if incompatible film was used GBCs obligation under this warranty does not include routine maintenance cleaning adjustme...

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Page 14: ...art 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial enviroment This equipment generates uses...

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Page 16: ...ly Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air Air flow can cause uneven heating cooling of the rollers and...

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Page 18: ...eat or cold Avoid locating the laminator in the direct path of forced heated or cooled air 5 Leveling of the machine is a customer option If you choose not to level the laminator and encounter output...

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Page 20: ...tes indicating the displayed value is in degrees Farenheit 6 ON INDICATORS Located near the heater and cooling fan on buttons Illuminates when the related on button is pressed 7 SELECTION INDICATORS L...

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Page 22: ...RATURE MEASURE When pressed flashes the actual temperature of the roller 12 COOLING ON When pressed indicator illuminates and turns on the cooling fans 13 COOLING OFF When pressed turns off the coolin...

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Page 24: ...llers To remove the chill idler lift the chill idler straight up and out from the chill idler brackets H FILM SHAFT Figure 12 The film shaft holds the film supply on the machine I MAIN ROLLERS Figure...

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Page 26: ...Turning the handle clockwise will lower the roller Counterclockwise will raise the roller NOTE You can not raise or lower the main roller if the feed table is in the tilted position R PULL ROLLER CRA...

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Page 28: ...of the motor from the rear operating position Y FILM WEB Laminating film loaded into the machine Z NIP POINT The point at which the top and bottom rollers come into contact The Nip Point of the heat...

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Page 30: ...side of clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top...

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Page 32: ...e a threading card to push the two materials into the heat roller nip 8 Pivot the table back to it s feeding position while ensuring the threading card is on top of the feed table Figure 24 9 Use the...

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Page 34: ...eat roller Figure 26 8 Use a threading card to push the two materials through the heat roller nip 9 Pivot the table back to it s feeding position while ensuring the threading card is on top of the fee...

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Page 36: ...ilm an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air pocket to pass 7 Make any necessary film brake tension pull main roller pressure clutch a...

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Page 38: ...pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section entitled CARING FOR THE FALCON 60 1 LAMINATOR 4 Replace both the top and bott...

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Page 40: ...ow the adhesive side of the film to contact the heat or pull rollers CLEARING A FILM JAM Wrap up Film jams wrap ups may occur if the film is loaded backwards or if the area at which film exits the equ...

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Page 42: ...s 4 For high volume runs use Kraft paper and the lower rear rewind for roll to roll operation 5 Running the web over the chill idler may improve the flatness of the output 6 A little heat 125 O F 52 O...

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Page 44: ...leading edge of the decal to the leading edge of the board 5 When tacking the leading edge start in the center and work to the sides 6 Use a board that exceeds the size of the decal if inexperienced...

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Page 46: ...mal operating standards 5 To prevent some adhesive adhering to the rollers you may choose to use a roll of kraft paper for a carrier Use the blank space below and blank diagrams to note your tips and...

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Page 48: ...features 12 02 You may have to adjust temperature or speed depending on stock finish thickness and ink coverage Turn heat off when not in use Fig 43 Film Nap Lam II Nap Lam I Vinyl Premium Hi Tac Stoc...

Page 49: ...Speed Temp C Speed Temp C Speed Bond 38 120 8 143 7 123 8 75 115 6 132 5 107 4 125 110 5 121 3 110 5 104 3 250 105 3 99 3 80 38 120 6 146 7 123 6 Bond 75 115 5 135 5 110 4 125 110 3 121 2 110 3 107 3...

Page 50: ...eed to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper la...

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Page 52: ...material through the laminator This procedure is recommended because rotating the heat roller prior to lamination will more evenly distribute the heat Make speed adjustments if necessary OUTPUT 1 D w...

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Page 54: ...n heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest speed setting on the contr...

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Page 56: ...sive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Unsatisfactory adhesion of laminate Speed setting too fast for type of Lower speed setting by pressi...

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Page 64: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195 Preliminary Copy...