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Operations Manual

Page 21

T

ALON

 44/64 

CE

©2004 General Binding Corporation

H. IDLER BAR:

 (Figure 17) The idler bars, located near 

each heat roller, are used to direct the film to the heat 

roller nip. 

I. CHILL IDLER:

 (Figure 17) Assist in the cooling process 

of the web material as it exits the heat rollers.

To engage the chill idler, grip the chill idler handles located 

on each side of the chill idler and lower to the web position 

(1). To disengage the chill idler, move the chill idler to it’s 

rest position (2).

J. COOLING FANS:

 (Figure 17) Assist in the cooling 

process by pushing unheated air onto the web 

K. FILM SHAFT:

 (Figure 18) The film shaft holds the film 

supply on the machine. 

To remove the film shaft, lift up on the round end (1) of 

the unwind/ rewind shaft then pull the hex end (2) of the 

shaft out and away from the laminator.

L. CORE ADAPTORS:

 (Figure 18) Hold and lock the rolls 

of film on the shafts to prevent side to side shifting.

M. LOWER SHAFT LOCK:

 (Figure 18) Secures the left 

side of the lower shafts. To remove a shaft, turn the outer 

dial (1) opening so it aligns with the inner u-channel (2) 

opening and lift up and out.

N. UNWIND/ REWIND TENSION:

 (Figure 18) Used to 

apply resistance to the film shaft. 

To increase film shaft tension, turn the film shaft tension 

knob clockwise. Counter clockwise will decrease film 

shaft tension.

O. REWIND SHAFT:

 (Figure 19 on next page) The rewind 

shaft holds the rewind tube on the machine. 

P. REWIND TUBE:

 (Figure 19) The two rewind tubes 

located at the front of the machine are used to rewind 

release liners. The one located at the rear of the machine 

is used to rewind the finished product. 

Q. REWIND ADAPTORS:

 (Figure 19) Hold and lock the 

rewind tube on the rewind shafts to prevent side to side 

shifting.

Release

15mm Mounting

10mm Mounting

5mm Mounting

3mm Mounting

Low-Prs Laminating

Mid-Prs Laminating

High-Prs Laminating

(G)

Fig 16

Fig 17

Fig 18

Summary of Contents for Talon 44 CE

Page 1: ...Talon 44 64 CE INSTALLATION OPERATION MANUAL Document Number 930 109 REV REV DATE 06 9 04 2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED Do not duplicate without written permission...

Page 2: ......

Page 3: ...Lock 21 Unwind Rewind Tension 21 Rewind Shaft 21 Rewind Tube 21 Rewind Adaptors 21 Rear Table 22 Rear Slitter 22 Film Web 22 Nip Point 22 Foot Switch 22 Print Unwind Basket 22 Separator Bar Option 22...

Page 4: ...Operations Manual Page 4 2004 General Binding Corporation TALON 44 64 CE...

Page 5: ...ICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODU...

Page 6: ...Operations Manual Page 6 2004 General Binding Corporation TALON 44 64 CE...

Page 7: ...the equipment to liquids Electrical The laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator Contact...

Page 8: ...Operations Manual Page 8 2004 General Binding Corporation TALON 44 64 CE...

Page 9: ...inator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extremeconditions repaired altered moved orinstalled by anyone other than GBC or its authoriz...

Page 10: ...Operations Manual Page 10 2004 General Binding Corporation TALON 44 64 CE...

Page 11: ...OFF LpA 65dB A Sound Pressure Level Fan ON Electrical Requirements Refer to the serial plate located on the rear of the laminator for the speci c electrical rating applicable to the unit Voltage 400V...

Page 12: ...OFF LpA 65dB A Sound Pressure Level Fan ON Electrical Requirements Refer to the serial plate located on the rear of the laminator for the speci c electrical rating applicable to the unit Voltage 400V...

Page 13: ...oor output quality 4 Have you contacted a certified electrician to wire the receptacle and ensure that adequate power is being supplied having the appropriate capacity over current protection and safe...

Page 14: ...Operations Manual Page 14 2004 General Binding Corporation TALON 44 64 CE...

Page 15: ...ulting in a jammed condition 4 Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air 5 Once the laminator has been pr...

Page 16: ...Operations Manual Page 16 2004 General Binding Corporation TALON 44 64 CE...

Page 17: ...rs when actual temperature is equal to 5 set temperature WAIT appears when actual temperature is lower than the set temperature WAIT appears when actual temperature is higher than the set temperature...

Page 18: ...umber location enter the upper and lower temperatures and speed then press JOB SPEED When pressed permits increasing or decreasing of speed by turning the MASTER DIAL and is indicated on the control p...

Page 19: ...This switch enables the operator to run jobs from the rear operating posi tion of the laminator when rear controls are enabled REVERSE In this position the rollers turn from the front operating positi...

Page 20: ...he safety shield unlock the safety shield interlock latch and lift the safety shield 1 up and away from the safety shield mounting pins 2 D FEED TABLE Figure 15 The Feed Table is used to position item...

Page 21: ...TORS Figure 18 Hold and lock the rolls of lm on the shafts to prevent side to side shifting M LOWER SHAFT LOCK Figure 18 Secures the left side of the lower shafts To remove a shaft turn the outer dial...

Page 22: ...e or not Refer to the chart below for settings and speeds Selector key position Safety shield on Latch locked Safety shield off Latch Unlocked Clockwise Foot Pedal Limited speed of 3f m or 1m m Foot P...

Page 23: ...side of the lm is on the inner side of the web Figure 22 The shiny side of clear lm must contact the heat rollers The dull side of the lm contains the adhesive Use extreme caution when loading delust...

Page 24: ...tor Figure 25 uses PSA lm and the upper rear unwind rewind position for illustration purpose 1 Turn the Power ON OFF I O to ON I If the laminator is already hot turn POWER ON OFF I O to the OFF O posi...

Page 25: ...the upper idler and upper main roller allowing the material to rest on the top of the feed table 6 Reference THREADING CARD PROCEDURE next Loading Bottom Thermal Film This procedure describes how to...

Page 26: ...around the rewind tube then care fully score the laminate without cutting the release liner 6 Adhere the lower PSA film to the loaded upper roll of film by pulling the film straight up towards the mai...

Page 27: ...application 2 The table and safety shield must be properly installed 3 Push the threading card into the main roller nip The threading card becomes sandwiched between the upper and lower loaded films 4...

Page 28: ...TION HOT ROLLS Rolls may be hot use caution to prevent burns 5 Press the RUN button 6 Press the PRESS RELEASE button The main rollers close 7 Adjust unwind and rewind tensions as necessary 8 Align the...

Page 29: ...of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section entitled CARING FOR THE TALON 44 64 LAMINAT...

Page 30: ...e 36 6 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film jams wrap ups may occur if the lm is loaded back wards or if the area at which lm...

Page 31: ...rear rollers Figure 38 1 If the front rollers are heated you may perform certain applications from the rear operating position of the laminator 2 Ensure the chill idler is in the rest position if usi...

Page 32: ...film 2 Dotted line represents Poly out film web path 3 Always use two rolls of film the same width 4 Use minimal brake tension to achieve flat output 5 Increase speed gradually to maintain the activat...

Page 33: ...eral rule thicker items and lm need to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dw...

Page 34: ...t at the proper speed for the item to be laminated run a test piece scrap of the same or similar material through the laminator This procedure is recommended because rotating the heat roller prior to...

Page 35: ...uids or solvents to the rollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to...

Page 36: ...Operations Manual Page 36 2004 General Binding Corporation TALON 44 64 CE...

Page 37: ...es to this publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to i...

Page 38: ...Operations Manual Page 38 2004 General Binding Corporation TALON 44 64 CE...

Page 39: ...ode Rear controls do not operate Rear controls are not enabled Enable rear controls Safety shield is not is not installed in rear position Remove the rear slitter and install the safety shield Laminat...

Page 40: ...Operations Manual Page 40 2004 General Binding Corporation TALON 44 64 CE...

Page 41: ......

Page 42: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195...

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