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TROUBLESHOOTING OVERVIEW:

SYMPTOM 

OR STATE

LIKELY 

CAUSE

REMEDY 

OR CORRECTION

Yellow lever on system is in 

“Emergency By-Pass” position.

Consult previous shift log. Verify Service has been called.

Minor Leak around system.

Filter seals need replacement.

Call for service.

Major leak or flooding.

1. Turn circuit breaker off.  2. Place system in Emergency Hard Bypass, see below.  3. 

Call for Service.

Less than 35 psi reading on the 

“System Delivery” Gauge. 

No electrical power or insufficient City 

Water Pressure to system.

Perform Steps 2 through 4.

Coffee Urn short batching or 

“System Delivery” Gauge reads less 

than 35 psi.

Filters plugged and need replacement.

Call for service  (If above 35 psi, problem 

may be with POU equipment).

System INLET Gauge reads 0 psi.

Check water supplied to location

Verify City Feed is open; still having 

issues. Call for Plumber.

TDS levels do not stay at factory 

levels

Too High TDS
Too Low TDS

Call for Service.
Out of Formula. Replace Formula by calling 

GC Water 805.484.1589.

Step by step troubleshooting guide  is designed for the store operator to avoid unnecessary service calls and expenses. Do 

not hesitate to call for Technical Support if using this guide fails to fix the problem.  

Please have the results of these step by step 

checks ready before you call. Often the symptom or problem is not with the system itself, but with the power to the building or 

city water pressure to the system. If no water is available to one POU (espresso or brewer) this is a sure sign the problem is not 

with the system, but rather with the equipment the system supplies. Do not operate espresso machine or brew coffee during 

troubleshooting procedures, equipment damage may result. 

Y-STEP INSTRUCTIONS:

1.  Check the system pressure gauge reading. If the pressure reading is normal, (35-60 psi), then there is no immediate problem 

with the system. If the pressure moves below 35 psi or is at 0 psi, this means the city water pressure to system is too low 

or the electric and/or water is turned off to system. See step 2. 

2.  Verify if power monitor is on. Check the system digital monitor to see if it is turned on. If not, push in the green button.  If 

the system now has electrical power, go to Step 3. If not, check to see if yellow switch is on; if not, or you had to plug in the 

system, reset store electrical circuit breaker.  Once power is returned, see step 3.

3.  Check that water to the building is running by turning on a sink faucet. If water is running, check all water valves to the system 

are turned on fully. If both steps show water is on and available to system, see step 4. If water to the system was not available 

and is now restored to the system, wait 5 minutes for delivery pressure (above 35 psi) to be restored and for system pump 

to begin running normally. See step 4.

4.  If steps 1-3 fail to get the system producing water to the POU, call your Store Facility Service Center or GC Water immediately.  

To supply water temporarily to the POU (points of use) (brewer, espresso, etc.,) bypass the system which will send city water 

to the system instead of the system water. Turn the system into bypass by turning the yellow bypass handle on the front 

faceplate from off

 

to the bypass position.  

NOTE:

 Tank will not refill while in bypass. System Pressure will read zero psi.

Do not place the system into “EMERGENCY BYPASS MODE” without informing the Store Management immediately.

TROUBLESHOOTING GUIDE

PAGE 15

Summary of Contents for NEX Formulation Tank

Page 1: ...info gcwater com 20 Opportunity Road Camdenton MO 65020 805 484 1589 www GCWater com NEX Formulation Tank User Guide...

Page 2: ...ission from GC Water Contents 2 Unit Information 3 Formulation System Diagram 4 Installation Hardware 5 Installation Notes 6 POU Connection Layouts 7 Installation Instructions 8 Start Up Instructions...

Page 3: ...20 or 40 Gallons Output Pressure 50 PSI Sound Emission 50dB max Unit Dimensions Height with wheels 20 gallon 26 5 40 Gallon 29 Width 20 gallon 21 40 Gallon 24 Depth 20 gallon 19 5 40 Gallon 26 Ship W...

Page 4: ...2 Peristaltic Pump A Formula 3 Delivery Pump Switch 4 Formulation Switch 5 Processing Unit Switch 6 TDS Controller 7 System Pressure Gauge 8 Peristaltic Pump B Formula 9 Formulation Out Fitting 10 RO...

Page 5: ...s 3 3 8 Equal Tees 1 1 2 x 3 8 Elbow 1 Hand Held TDS Meter 1 1 2 Trunk x 1 2 Branch Tee 1 3 8 Tube x 1 4 FPT Tank Valve 1 1 2 Equal Tee 1 1 2 Tube x 3 8 Stem Enlarger 30 of 1 2 Tubing 6 of Power Cord...

Page 6: ...all be no less than 1 inch 6 Installation must comply with existing local plumbing codes Air gaps must comply with drawings or an approved air gap device may be used In addition some local plumbing co...

Page 7: ...This drawing is theoretical and may not apply to actual situations It is intended to help installers visualize typical plumbing line runs from the water equipment to the store Coffee Tea Brewers Espr...

Page 8: ...ge 16 into the fitting by fully inserting the tubing about 1 2 into the fitting 10 To connect the pressure tank to the formulation tank reference the diagram below The pressure tank does not need to b...

Page 9: ...System switch 7 in Formulation System Diagram on page 44 The water processing unit should turn on and the outgoing pressure gauge should start to read pressure It should read within 10 psi of the inc...

Page 10: ...1 until the monitor displays current water temperature and current TDS level in tank 9 Close the cover to the small black box to protect the buttons from harm NOTE TDS controller must be calibrated ev...

Page 11: ...red in water or a solution Changing the Batteries 1 When the meter displays a flashing battery symbol your batteries are getting weak and should be replaced soon To change the batteries 2 Pull out the...

Page 12: ...ion System Diagram on page 4 3 Turn the yellow handle located on the water processing unit towards ON Location will be in the unit guide that came with the water processing unit Note Tank will not ref...

Page 13: ...lation System Diagram on page 4 are shut off 3 To remove the tubing from the jugs fitting push the collet 1 down flush with the fitting 4 While the collet is depressed pull the tubing 2 out of the fit...

Page 14: ...rvice provider when bypass handle is moved into bypass Only emergency situations require putting the bypass handle into the bypass position Listen for any changes in the sounds coming from the unit Ch...

Page 15: ...o machine or brew coffee during troubleshooting procedures equipment damage may result Y STEP INSTRUCTIONS 1 Check the system pressure gauge reading If the pressure reading is normal 35 60 psi then th...

Page 16: ...t is coming out of the filters on the water processing unit This gauge should be relatively close to the incoming pressure gauge It will typically sit about 5 psi less then the incoming pressure gauge...

Page 17: ...installed and used in compliance with the instructions enclosed with the system The Warranty does not cover any non GC Water parts the costs of repairs or adjustments to the unit that may be needed b...

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