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Placement

Environment is to be clean, dry, and indoors. Unit is to remain above floor (rack and 4 wheel  casters are provided).  The system 

is designed to fit under a counter as a corner unit or next to an existing under counter item. The system should be located 

in a climate controlled environment where it is protected from extreme hot or cold temperatures. The system must be easily 

accessed for monitoring and service. Service area must permit access to all of the filter housings for removal and replacement 

of elements or cartridges.  

Installation Notes

1.  RO unit can be mounted up to 7’ away. Additional distances are available.
2. 

Lines to POU: espresso machines, coffee brewers, water tower, and ice machine lines are owner plumbed. Lines to Points 

Of Use (POU) are to be Owner-Plumbed. Never include toilets, sinks, or dipper well. 

3. 

Owner supplied shut off ball valves at city feed. Pipe and valve size must match site requirements.

4.  Owner to provide GFCI electrical outlet.
5.  The drain line must be attached and installed according to local city code. Usually with an air gap that has an unobstructed 

vertical distance through free atmosphere between the lowest opening from any pipe, plumbing fixture, appliance or other 

piece of equipment conveying waste to the flood level rim of the receptor. The vertical distance between the conveyor and 

receptor shall be no less than 1 inch.

6.  Installation must comply with existing local plumbing codes. Air gaps must comply with drawings or an approved air gap 

device may be used. In addition some local plumbing codes require back flow devices. Both the air gap device and back 

flow device are not supplied as part of the unit. These devices are available through your standard plumbing supply house.

7.  RO equipment must not be plumbed to dipper well, toilets or wash sinks. They a     re to be on city water only.
8.  City feed should be as direct as possible to prevent any pressure drops.

Installation Precautions

•  The system must be installed with the inlets/outlets/drain as shown. Do not to reverse connections.
•  Do not install on hot water line.  
•  Maximum temperature allowed is 80°F (38°C).

•  A pressure regulator is required on incoming water pressure over 90 psi.
• 

Use Teflon tape for connections. Do not use wicking or sealer for fitting connections.

• 

Do not use torch or other high temperature sources near filter, cartridges, or any plastic fittings and pipes.

•  Installation must comply with existing local plumbing codes.
•  Do not install in direct sunlight.
•  Protect from freezing.  Do not install in area that will drop to 32°F (0°C) or  below.
•  Allow minimum service clearance space as shown in layouts to facilitate routine maintenance.
•  Mount system in a position and location so as to prevent system from being struck by items.

Lines to Points Of Use (POU) are to be owner plumbed. Never include toilets, sinks, or dipper well. Never hook RO up to hot water. 

INSTALLATION NOTES

PAGE 6

Summary of Contents for NEX Formulation Tank

Page 1: ...info gcwater com 20 Opportunity Road Camdenton MO 65020 805 484 1589 www GCWater com NEX Formulation Tank User Guide...

Page 2: ...ission from GC Water Contents 2 Unit Information 3 Formulation System Diagram 4 Installation Hardware 5 Installation Notes 6 POU Connection Layouts 7 Installation Instructions 8 Start Up Instructions...

Page 3: ...20 or 40 Gallons Output Pressure 50 PSI Sound Emission 50dB max Unit Dimensions Height with wheels 20 gallon 26 5 40 Gallon 29 Width 20 gallon 21 40 Gallon 24 Depth 20 gallon 19 5 40 Gallon 26 Ship W...

Page 4: ...2 Peristaltic Pump A Formula 3 Delivery Pump Switch 4 Formulation Switch 5 Processing Unit Switch 6 TDS Controller 7 System Pressure Gauge 8 Peristaltic Pump B Formula 9 Formulation Out Fitting 10 RO...

Page 5: ...s 3 3 8 Equal Tees 1 1 2 x 3 8 Elbow 1 Hand Held TDS Meter 1 1 2 Trunk x 1 2 Branch Tee 1 3 8 Tube x 1 4 FPT Tank Valve 1 1 2 Equal Tee 1 1 2 Tube x 3 8 Stem Enlarger 30 of 1 2 Tubing 6 of Power Cord...

Page 6: ...all be no less than 1 inch 6 Installation must comply with existing local plumbing codes Air gaps must comply with drawings or an approved air gap device may be used In addition some local plumbing co...

Page 7: ...This drawing is theoretical and may not apply to actual situations It is intended to help installers visualize typical plumbing line runs from the water equipment to the store Coffee Tea Brewers Espr...

Page 8: ...ge 16 into the fitting by fully inserting the tubing about 1 2 into the fitting 10 To connect the pressure tank to the formulation tank reference the diagram below The pressure tank does not need to b...

Page 9: ...System switch 7 in Formulation System Diagram on page 44 The water processing unit should turn on and the outgoing pressure gauge should start to read pressure It should read within 10 psi of the inc...

Page 10: ...1 until the monitor displays current water temperature and current TDS level in tank 9 Close the cover to the small black box to protect the buttons from harm NOTE TDS controller must be calibrated ev...

Page 11: ...red in water or a solution Changing the Batteries 1 When the meter displays a flashing battery symbol your batteries are getting weak and should be replaced soon To change the batteries 2 Pull out the...

Page 12: ...ion System Diagram on page 4 3 Turn the yellow handle located on the water processing unit towards ON Location will be in the unit guide that came with the water processing unit Note Tank will not ref...

Page 13: ...lation System Diagram on page 4 are shut off 3 To remove the tubing from the jugs fitting push the collet 1 down flush with the fitting 4 While the collet is depressed pull the tubing 2 out of the fit...

Page 14: ...rvice provider when bypass handle is moved into bypass Only emergency situations require putting the bypass handle into the bypass position Listen for any changes in the sounds coming from the unit Ch...

Page 15: ...o machine or brew coffee during troubleshooting procedures equipment damage may result Y STEP INSTRUCTIONS 1 Check the system pressure gauge reading If the pressure reading is normal 35 60 psi then th...

Page 16: ...t is coming out of the filters on the water processing unit This gauge should be relatively close to the incoming pressure gauge It will typically sit about 5 psi less then the incoming pressure gauge...

Page 17: ...installed and used in compliance with the instructions enclosed with the system The Warranty does not cover any non GC Water parts the costs of repairs or adjustments to the unit that may be needed b...

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