GDS DuraRoll, Installation Instructions Manual

Page 1: ... Side Hinged Personnel Door DuraRoll Steel Roller Garage Door DuraTherm Insulated Sectional Garage Door HEAVY LIFT WITH CAUTION YOUR SAFETY FIRST Read this booklet carefully before installing your door DuraRoll DuraRoll Mini 2016 V1 www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk ...

Page 2: ...ted at the relevant step in the installation The installed door must operate efficiently when used manually Ensure sufficient clearance between door and bracket to facilitate fitting of motor See Side Clearance page 4 Turn off the power before making any adjustments Make sure the anti coning collar is adjusted and secure on the drum shaft to eliminate sideways movement on the opposite side to whic...

Page 3: ...e wrenches Hammer Screw drivers Hacksaw TOOLS REQUIRED FOR INSTALLATION THE PACKED DOOR DO NOT REMOVE ANY WRAPPING UNTIL INSTRUCTED CHECK FOR OBVIOUS SIGNS OF DAMAGE AND REFER TO WARNING LABEL Curtain Guides Brackets Fixings STEEL OUTER WRAPPING CAN BE REMOVED IF PRESENT www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk ...

Page 4: ... 9 6 wide Guide size 30mmª 30mmª 50mm 50mm Side clearance for manual doors 95mmª each side 95mmª each side 120mm each side 120mm each side Side clearance for doors with a motor 135mmª motor side 95mm non motor side 165mmª motor side 95mm non motor side 160mm motor side 120mm non motor side 190mm motor side 120mm non motor side How much room do I need at the side of the garage opening The door is m...

Page 5: ...pped up by 10mm once the door is installed to give full clearance with no hangdown The minimum headroom but will require bracket position adjustment during installation to achieve full opening height see page 9 The minimum headroom that requires no bracket position adjustment during installation to achieve full opening height see page 9 Garage opening viewed from the inside Door curtain size Up to...

Page 6: ...urtain Stop Nut Bolt Axle Saddle Axle U Bolt 2x Flange Nuts L UN G 1x Lock Hole Protective Cover UN D 4x Guide Lug L 1x B Bracket A C B D E F www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk ...

Page 7: ...ht assumes you are viewing the door from the inside Items are not shown to scale for clarity LR UN KEY R 1x B Bracket 1x A Curtain UN H 1x Curtain Stop Nut Bolt FIXINGS LIST 2 1 M10 x 65mm Sleeve anchor Hex nut with washer M8 x 45mm coach screws 22mm washer M10 x 50 Blue wall plugs OR x14 x14 x14 x14 Your door will be supplied either with sleeve anchors or coach screws and plugs both types are sui...

Page 8: ...NCE FROM OPENING EDGE D LINTEL B A D C C Mark the door curtain overlaps on the wall C Check that the door curtain supplied overlaps the opening width at each side by the minimum requirements C 25mm each side for 30mm guides C 50mm each side for 50mm guides TOOLS REQUIRED www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk ...

Page 9: ... to be available with the door fully open If the full headroom is not available A B 343mm the bracket can be fixed 213mm below the ceiling with the door curtain projecting down into the opening by up to a maximum of 100mm when fully open without the need for a fascia The minimum distance from the edge of the opening to the bracket is D Curtain overlap C 10mm min D Curtain overlap C 185mm max Note ...

Page 10: ...ni Doors Mark the wall Measure from this point to the finished floor level Transfer measurement G to the guide measuring from the bottom of the stop bar Shorten the guide to the required length The distance shown from the top of the bracket to the ceiling is the minimum required for the door to operate once installed 10mm additional space is required to install the door see the note at the foot of...

Page 11: ...the top notch See step 1 page 17 Position the fixing lugs Hammer the second from top 2 and bottom fixing 4 lugs into place figure 2 allowing a gap for the Lock bar lug see step 1 page 17 2 3 1 4 Figure 2 1 1 2 2 PARTS REQUIRED D 4x www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk ...

Page 12: ...xle onto the brackets ensuring that the roll is the correct way round with the bottom rail as shown below Fit saddle and U bolt nut and washers loosely at each support bracket See figure 1 for the location of Standard main slot and figure 2 for Mini doors small and main slot Bottom rail start position A minimum of two people must be available for fitting However due to the weight and spring tensio...

Page 13: ...des evenly on both sides 11 280mm from the drum wheel Tighten the U bolts with the bottom rail at the start position as shown in point 2 IF AUTOMATION IS TO BE FITTED SEE SEPARATE INSTRUCTIONS AT THIS POINT SUPPLIED WITH YOUR AUTOMATION IF AUTOMATION IS REQUIRED TIGHTEN ONE END ONLY Figure 1 Figure 2 www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www ...

Page 14: ...pping to expose a small portion of the bottom rail Hold the door by the bottom rail before removing all wrapping DO NOT RELEASE THE BOTTOM RAIL The door will have a strong tendency to rise WHICH IF UNCONTROLLED COULD CAUSE SERIOUS DAMAGE OR INJURY DUE TO SPRING TENSION The door must be held until both guides are securely fixed in place NOTE Knife marks or cutting of the bottom seal or the nyloflex...

Page 15: ...HORIZONTAL PART OF THE SUPPORT BRACKETS THAN DISTANCE F F 220MM STANDARD DOORS F 140MM MINI DOORS IF THIS IS NOT OBSERVED THE DOOR WILL BE DIFFICULT TO CLOSE IF THE BRACKETS WERE FIXED 10MM LOWER TO ALLOW FOR FITTING ON THE LIMIT OF HEADROOM CLEARANCE THESE CAN NOW BE TAPPED UP TO ACHIEVE THE FINAL POSITION BRACKET LEVEL MUST BE CHECKED ON COMPLETION OF TAPPING UP 1 Stop bar pre drilled hole F STO...

Page 16: ... ends of the roll if it rolls out unevenly cones out at one end repeat FINAL adjustment section on page 16 DOOR TENSION The door is now installed Lower the door curtain to the half open position to check that the spring tension is in balance From this position the door curtain does not rise or lower of its own accord when released The door should be slightly over tensioned during this running in p...

Page 17: ...ing bar and the slot in the guide When the lock bars are engaged the weather seal should be compressed against the floor SECURITY NOTE FOR AUTOMATIC DOORS To stop attempts to prise the bottom of the door up the curtain can be secured to the drum wheel Fully close the door mark the corrugation just before the curtain leaves the top roll Open the door partially approximately 400mm so you are able to...

Page 18: ...axle through the roll in the opposite direction to the coning This operation should be done by minimum of two people and ensure the door is fully rolled up to minimise spring tension before starting CONING ADJUSTMENTS Follow the steps in final spring tension adjustments see next section up to e where it states to increase tension Do not rotate the axle unless spring tension is to be changed While ...

Page 19: ...maining tight U bolt clamp will retain the existing tension when the door is fully open rolled up However as a precaution a pipe wrench must be also be attached to the axle at the opposite side to be worked on and held tightly by one of the installers THIS OPERATION SHOULD NOT BE ATTEMPTED WITH THE DOOR IN THE CLOSED POSITION AS THE TENSION IS VERY MUCH GREATER AND COULD LEAD TO DAMAGE OR SERIOUS ...

Page 20: ...reland 028 2565 5555 HEAVY LIFT WITH CAUTION YOUR SAFETY FIRST Read this booklet carefully before installing your door www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk ...