background image

SAFETY PRECA

SAFETY PRECA

SAFETY PRECA

SAFETY PRECA

SAFETY PRECAUTIONS

UTIONS

UTIONS

UTIONS

UTIONS

INDEX

INDEX

INDEX

INDEX

INDEX

SET 4666SET 4666SET 4666SET 4666SET 4666

MODEL 27GT530TX51 (CHASSIS CTC203AF9)MODEL 27GT530TX51 (CHASSIS CTC203AF9)MODEL 27GT530TX51 (CHASSIS CTC203AF9)MODEL 27GT530TX51 (CHASSIS CTC203AF9)MODEL 27GT530TX51 (CHASSIS CTC203AF9)

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Error Codes Chart .................................. 1
GridTrace Location

Comb Filter Board .......................... 3
Main Board ..................................... 4

High Voltage Shutdown Test .................. 1

IC Functions ........................................... 1

Important Parts Information ................... 4

Miscellaneous Adjustments .................... 1

Parts List ................................................. 4

Placement Chart ..................................... 1

Safety Precautions ..................................

1

Schematic Component Location ............ 3

Schematic Notes ..................................... 2

Schematics

Audio ............................................... 3

Power Supply .................................. 2

System Control ................................ 3

Television ........................................ 2

Video Switching .............................. 2

Test Equipment ....................................... 4
Tuner Information .................................. 1

For Supplier Ad

For Supplier Ad

For Supplier Ad

For Supplier Ad

For Supplier Address,

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Sc

Sc

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Schematics

hematics

hematics

hematics

hematics

• 

Component  locations

Component  locations

Component  locations

Component  locations

Component  locations

 

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arts list

ts list

ts list

ts list

ts list

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vicing a tele

vicing a tele

vicing a television receiver

vision receiver

vision receiver

vision receiver

vision receiver...

...

...

...

...

DECEMBER 

DECEMBER 

DECEMBER 

DECEMBER 

DECEMBER  2002      SET  4666

 2002      SET  4666

 2002      SET  4666

 2002      SET  4666

 2002      SET  4666

GE

GE

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GE

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Model 27GT530TX51 (Chassis CTC203AF9)

Model 27GT530TX51 (Chassis CTC203AF9)

Model 27GT530TX51 (Chassis CTC203AF9)

Model 27GT530TX51 (Chassis CTC203AF9)

Model 27GT530TX51 (Chassis CTC203AF9)

Coverage includes these additional models and chassis:

Models

Models

Models

Models

Models

Chassis

Chassis

Chassis

Chassis

Chassis

27GT530TX1

CTC203AY1

27GT530TX51

CTC203AF5

4666

  Technical Service Data

4666

SER

SER

SER

SER

SERVICE 

VICE 

VICE 

VICE 

VICE WARNING

WARNING

WARNING

WARNING

WARNING

Only qualified service technicians who are familiar with safety checks

and guidelines should perform service work. Before replacing parts,

disconnect power source to protect electrostatically sensitive parts. Do

not attempt to modify any circuit unless so recommended by the

manufacturer. When servicing the receiver, use an isolation transformer

between the line cord and power receptacle.

SER

SER

SER

SER

SERVICING 

VICING 

VICING 

VICING 

VICING THE HIGH 

THE HIGH 

THE HIGH 

THE HIGH 

THE HIGH VVVVVOL

OL

OL

OL

OLTTTTTAAAAAGE AND CR

GE AND CR

GE AND CR

GE AND CR

GE AND CRTTTTT

Use EXTREME CAUTION when servicing the high voltage circuits. To

discharge static high voltage, connect a 10K ohms resistor in series with a

test lead between the receiver ground and CRT anode lead. DO NOT lift

the CRT by the neck. Always wear shatterproof goggles when handling

the CRT to protect eyes in case of implosion.

X-RA

X-RA

X-RA

X-RA

X-RAY RADIA

Y RADIA

Y RADIA

Y RADIA

Y RADIATION AND HIGH 

TION AND HIGH 

TION AND HIGH 

TION AND HIGH 

TION AND HIGH VVVVVOL

OL

OL

OL

OLTTTTTAAAAAGE LIMITS

GE LIMITS

GE LIMITS

GE LIMITS

GE LIMITS

Be aware of the instructions and procedures covering X-ray radiation. In

solid-state receivers and monitors, the CRT is the only potential source of

X-rays. Keep an accurate high voltage meter available at all times. Check

meter calibration periodically. Whenever servicing a receiver, check the

high voltage at various brightness levels to be sure it is regulating

properly. Keep high voltage at rated value, NO HIGHER. Excessive high

voltage may cause X-ray radiation or failure of associated components.

DO NOT depend on protection circuits to keep voltage at rated value.

When troubleshooting a receiver with excessive high voltage, avoid close

contact with the CRT. DO NOT operate the receiver longer than

necessary. To locate the cause of excessive high voltage, use a variable

AC transformer to regulate voltage. In present receivers, many electrical

and mechanical components have safety related characteristics which are

not detectable by visual inspection. Such components are identified by a

# on both the schematic and the parts list. For SAFETY, use only

equivalent replacement parts when replacing these components.

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

Perform a final SAFETY CHECK before returning receiver to customer.

Check repaired area for poorly soldered connections, and check entire

circuit board for solder splashes. Check board wiring for pinched wires or

wires contacting any high wattage resistors. Check that all control knobs,

shields, covers, grounds, and mounting hardware have been replaced. Be

sure to replace all insulators and restore proper lead dress.

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

Cold Leaka

Cold Leaka

Cold Leaka

Cold Leaka

Cold Leakaggggge Chec

e Chec

e Chec

e Chec

e Checks f

ks f

ks f

ks f

ks for Receiver

or Receiver

or Receiver

or Receiver

or Receivers with Isolated Gr

s with Isolated Gr

s with Isolated Gr

s with Isolated Gr

s with Isolated Ground

ound

ound

ound

ound

Unplug the AC cord, connect a jumper across the plug prongs, and turn

the power switch on (if applicable). Use an ohmmeter to measure the

resistance between the jumped AC plug and any exposed metal cabinet

parts such as antenna screw heads, control shafts, or handle brackets.

Exposed metal parts with a return path should measure between 1M

ohms and 5.2M ohms. Parts without a return path must measure infinity.

Hot Leaka

Hot Leaka

Hot Leaka

Hot Leaka

Hot Leakaggggge Current Chec

e Current Chec

e Current Chec

e Current Chec

e Current Checkkkkk

Plug the AC cord directly into an AC outlet. DO NOT use an isolation

transformer. Use a 1500 ohms, 10W resistor in parallel with a .15µF

capacitor to connect between any exposed metal parts on the receiver and

a good earth ground. (See figure below.) Use an AC voltmeter with at

least 5000 ohms per volt sensitivity to measure the voltage across the

resistor. Check all exposed metal parts and measure voltage at each point.

Voltage measurements should not exceed .75VAC, 500µA. Any value

exceeding this limit constitutes a potential shock hazard and must be

corrected. If the AC plug is not polarized, reverse the AC plug and repeat

exposed metal part voltage measurement at each point.

The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by

SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have

been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of

replacement part listed.

Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent

liability is assumed with respect to the use of the information contained herein.

© 2002 

5436 West 78th  Street

Indianapolis, IN  46268-4149

Printed in the United States of America  5 4 3 2 1

02PF02031

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e 1

e 1     SET 4666

    SET 4666

    SET 4666

    SET 4666

    SET 4666

UPC

HERE

4666

Representative Model

HIGH 

HIGH 

HIGH 

HIGH 

HIGH VVVVVOL

OL

OL

OL

OLTTTTTAAAAAGE SHUTDO

GE SHUTDO

GE SHUTDO

GE SHUTDO

GE SHUTDOWN 

WN 

WN 

WN 

WN TEST

TEST

TEST

TEST

TEST

Momentarily short BC14901 (see Q14901 base) to ground. The receiver should lose raster and sound. If

receiver does not lose raster and sound, the shutdown circuit should be repaired. To resume normal

operation, remove AC power for approximately 30 seconds and then turn the receiver on.

Summary of Contents for 27GT530TX1

Page 1: ... voltage at rated value When troubleshooting a receiver with excessive high voltage avoid close contact with the CRT DO NOT operate the receiver longer than necessary To locate the cause of excessive high voltage use a variable AC transformer to regulate voltage In present receivers many electrical and mechanical components have safety related characteristics which are not detectable by visual ins...

Page 2: ...ns To access and change any of the adjustments the proper parameter pass number must be entered This information is listed at the beginning of the alignment When these parameters are modified the T Chip and the corresponding EEPROM are updated All service adjustments are bus controlled except focus and screen NOTE In order to adjust the RF AGC audio or video levels tuner PIP or stereo circuits the...

Page 3: ...star Board Watchdog error on set using Gemstar Board 34 22 Gemstar Board Gemstar fails to acknowledge 44 2C F2 PIP module error F2PIP fails to acknowledge 102 66 Octal DAC Octal DAC fails to acknowledge 128 80 Stereo decoder Stereo decoder fails to acknowledge 160 A0 Main or PIP tuner EEPROM Main or PIP tuner EEPROM fails to acknowledge 186 BA T4 Chip T4 Chip fails to acknowledge 196 C4 Main tuner...

Page 4: ...P SET 4666 Pa a a a ag g g g ge 1 e 1 e 1 e 1 e 1 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 ...

Page 5: ...P P P P Pa a a a ag g g g ge 2 e 2 e 2 e 2 e 2 SET 4666 SET 4666 SET 4666 SET 4666 SET 4666 ...

Page 6: ...SET 4666 P SET 4666 P SET 4666 P SET 4666 P SET 4666 Pa a a a ag g g g ge 2 e 2 e 2 e 2 e 2 ...

Page 7: ...P P P P Pa a a a ag g g g ge 2 e 2 e 2 e 2 e 2 SET 4666 SET 4666 SET 4666 SET 4666 SET 4666 ...

Page 8: ...P SET 4666 Pa a a a ag g g g ge 2 e 2 e 2 e 2 e 2 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 GE MODEL 27GT530TX51 CHASSIS CTC203AF9 ...

Page 9: ...P P P P Pa a a a ag g g g ge 3 SET 4666 e 3 SET 4666 e 3 SET 4666 e 3 SET 4666 e 3 SET 4666 ...

Page 10: ...SET 4666 P SET 4666 P SET 4666 P SET 4666 P SET 4666 Pa a a a ag g g g ge 3 e 3 e 3 e 3 e 3 ...

Page 11: ...33 R11402 B34 R11403 B33 R11404 B34 R11405 C29 R11406 B29 R11460 B34 R11461 B34 R11462 C39 R11463 D39 R11501 D36 R11502 D36 R11503 D36 R11504 D36 R11505 D37 R11506 D36 R11507 D37 R11508 D38 R11509 D38 R11510 D38 R11511 D34 R11512 E34 R11513 E23 R11514 D23 R11601 A5 R11602 D35 R11603 C35 R11604 C35 R11605 B34 R11606 D34 R11607 D34 R11608 D34 R11609 D34 R11611 A36 R11612 A36 R11613 B36 R11614 A37 R1...

Page 12: ...N GUIDE TION GUIDE TION GUIDE TION GUIDE C11403 B10 C26901 C2 C26910 D2 C26915 B8 CR11401 B3 CR26901 D2 J11401 B13 J11402 D13 L26901 D1 R11407 D11 R11409 D11 R26901 C2 R26921 A10 R26925 B8 U26903 A9 COMB FIL COMB FIL COMB FIL COMB FIL COMB FILTER BO TER BO TER BO TER BO TER BOARD BO ARD BO ARD BO ARD BO ARD BOTT TT TT TT TTOM OM OM OM OM VIEW VIEW VIEW VIEW VIEW COMB FIL COMB FIL COMB FIL COMB FIL...

Page 13: ... CR14115 F6 CR14117 I12 CR14201 O10 CR14202 O11 CR14203 N10 CR14204 N11 CR14205 D11 CR14301 G9 CR14401 F8 CR14501 C7 CR14701 M8 CR14702 F8 CR14704 M8 CR14901 E7 CR14902 J7 F14201 L11 FB13101 E4 FB14106 F10 FB14107 F10 FB14108 F10 FB14109 I11 FB14114 F10 FB14401 J8 FB14501 I6 IR13201 A6 J11450 O3 J11901 H1 J12101 I3 J13101 D1 J14203 M11 K14201 K11 L12302 K4 L12303 K5 L12305 J6 L12705 H5 L13105 E4 L...

Page 14: ...K12 R11510 K12 R11513 G11 R11514 G11 R11601 M11 R11602 L10 R11603 M11 R11604 M11 R11605 M11 R11606 M11 R11607 M11 R11608 M11 R11609 M9 R11611 L12 R11612 L11 R11613 L12 R11614 L11 R11615 M11 R11616 M11 R11617 M10 R11618 N11 R11619 O12 R11620 O11 R11621 L12 R11622 L12 R11623 L12 R11624 L12 R11625 L12 R11626 K11 R11701 K11 R11702 K11 R11703 K11 R11704 J11 R11706 J10 R11708 K11 R11709 K11 R11910 I11 R...

Page 15: ... C14161 100pF 5 50V NPO 174412 C14201 22 20 125VAC 231451 C14203 04 680pF 20 1kV 190538 C14205 680µF 20 200V 190560 C14207 0034 20 120V 223330 C14208 470pF 10 250VAC 250102 C14303 470pF 5 50V NPO 214732 C14310 15pF 1 250V NPO 223899 C14322 39pF 5 50V NPO 202905 C14401 470pF 5 50V NPO 214732 C14402 0127 1 6kV 246497 C14403 41 5 250V 214752 C14404 2 2µF 20 200V 247673 C14405 0047 10 250V 142765 C144...

Page 16: ...formation ormation ormation ormation ormation ν The parts listed here are those not usually available from a well stocked supply cabinet or bin ν Where items may be replaced with equivalent parts several alternates are shown from participating vendors ν On the parts lists safety items are marked with a to remind you that only exact replacements are recommended for these items ν When ordering parts...

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