GE 49-7419-2, Owner'S Manual And Installation Instructions

Page 1: ...Supply 11 13 Installing the Zoneline 14 21 Preparation 10 Servicing 22 Troubleshooting Tips 23 Normal Operating Sounds 24 Consumer Support Consumer Support Back Cover Product Registration 25 26 Warranty 27 Heat Cool and Heat Pump Models 7500 Series Owner s Manual and Installation Instructions GEAppliances com Write the model and serial numbers here Model __________________ Serial _________________...

Page 2: ...his Zoneline must be properly installed in accordance with the Installation Instructions before it is used See the Installation Instructions in the back of this manual Immediately repair or replace all electric service cords that have become frayed or otherwise damaged Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongly recommend that any...

Page 3: ...ttings will be in the DOWN position NOTE The owner is responsible for setting the appropriate dip switches and connecting terminals Controls Dip Switches Dip Switches All Electric Heat Heat pump models only When this switch is enabled UP heat pump operation is locked out causing the unit to provide only electric resistance heat ALL I2 R All Electric Heat ALL I2 R All Electric Heat Heat pump models...

Page 4: ...d even if the unit is in the STOP position Occupancy Sensor When this switch is enabled UP it allows the unit to utilize an infrared motion sensor and a door switch for occupancy detection This feature allows an energy management system to be installed and operated in conjunction with the unit FREEZE S Freeze Sentinel CONST FAN Constant ON Fan OCCUPIED Occupancy Sensor Duct The duct select functio...

Page 5: ... switches are used to select the cooling limits The next three switches are used to control the heating limits Temperature limiting during COOL mode all temperatures shown in F UP DOWN Minimum Maximum NONE 1 2 3 60 85 1 2 3 64 85 1 2 3 66 85 2 1 3 68 85 2 3 1 70 85 1 2 3 NONE 72 85 1 3 2 74 85 3 1 2 76 85 Temperature limiting during HEAT mode all temperatures shown in F UP DOWN Minimum Maximum NON...

Page 6: ...se wire guide NOTE The owner is responsible for setting the appropriate dip switches and connecting terminals CAUTION Improper CDC wiring may damage the Zoneline electronics or cause erratic Zoneline operation No common busing is permitted A separate wire pair must be run from each separate controlling switch to each individual Zoneline Room Air Sensor Requires room air sensor kit RAVRMS When conn...

Page 7: ...door in the room is opened or closed This feature must be used in conjunction with the motion sensor The door and motion sensors work together to automatically cycle the unit between normal and energy management operations Central Desk Control When connected the unit lock out is released and it can be turned ON or OFF with a switch located at the Central Desk Control A separate wire pair must be r...

Page 8: ...s located on the left side of the Zoneline unit behind the front case panel To access the ventilation control lever remove the front panel by removing the filter taking out the four front screws the upper two screws from the top of the panel and the shipping screws on each side if present Discard the two side shipping screws if present When the lever is in the CLOSE position only the air inside th...

Page 9: ...e filter at least every 30 days Air Filters The most important thing you can do to maintain the Zoneline is to change the filter at least every 30 days Dirty filters reduce cooling heating and air flow Changing the filter will Decrease cost of operation save energy prevent clogged heat exchanger coils and reduce the risk of premature component failure CAUTION Do not operate the Zoneline without th...

Page 10: ...nd ordinances For personal safety this Zoneline unit and case must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do not use an extension cord with this unit Aluminum building wiring may present special problems consult a qualified electrician When the unit is not running there is still voltage to ...

Page 11: ...ordance with the NEC and local codes ordinances and regulations Power supply kit Recommended branch circuit wire sizes Nameplate AWG Wire maximum circuit size breaker size 15A 14 20A 12 30A 10 AWG American Wire Gauge Single circuit breaker from main box Based on copper wire single insulated conductor at 60 C NOTE Use copper conductors only FOR 230 208 VOLT POWER CORD CONNECTIONS ONLY 1 Remove the ...

Page 12: ... connection to branch circuit wiring inside the provided junction box must be made by connecting as follows in steps 1 3 below ATTACH CONDUIT Use the round knockout hole at the top of the junction box to install conduit coming from the branch circuit Install and clamp the conduit through the conduit clamp and bring wire leads into the junction box Leave 8 of wire free from the end of the conduit 2...

Page 13: ...phase circuit for 230V applications Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads The white lead of the power supply kit should be identified by the installer using electrical tape with some color other than green or white Connect the green lead of the power supply kit to the power supply and branch circuit ground 3 Phase 208 VAC When conn...

Page 14: ... 12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H Cutout Dimensions 20 W x 321 4 H Access Panel with Return Air Grille RAVRG1 Return Air Grille RAVRG2 Cutout Dimensions 28 W x 48 H Cutout Dimensions 203 8 W x 203 8 H OR Wall Thermostat Model Type Mechanical Thermostat Electronic Thermostat Heat Cool Models 4 wire 5 wire Heat Pump Models 6 wire 6 wire Check the thermostat instructions for correc...

Page 15: ...in load capacity 175 lbs 4 min from front of case Unit installed through FRONT of case 5 min from front of case Unit installed through SIDE of case 3 min from two sides of case Plenum cutout 321 4 H x 20 W Drain fitting 3 4 Outside wall Platform Wall plenum Field supplied outer flashing 10 111 2 A B A Minimum recommended access door width 30 B Minimum recommended access door height 50 UNIT INSTALL...

Page 16: ...t cable 91 2 long B Power cord 60 long C Case width and depth 231 8 D Case height 31 E Condensate drain 3 4 connector Centerline of cutout is approximately 51 4 from left case wall and 81 2 from back case wall F Typical wall plug 6 12 above case G Room air sensor kit 10 long Outside wall Flex duct may be used for transitions only Use rigid duct for 90 bends and tees F C C D E Platform B A 230 208 ...

Page 17: ... the option that best suits your installation requirements Follow the Installation Instructions provided with the return air grille accessory for installation details NOTE Use only one filter in the installation The filter may be installed on the unit or in the access panel door Unit mounted filter with a field supplied return air grille and access door panel RAVRG2 Return air grille RAVRG1 Access...

Page 18: ... Properly square and level plenum Proper header for structural support Apply proper caulking and flashing Architectural Louver RAVAL1 Exterior Outside Wall Case Wall Plenum RAVWP6 6 D x 193 4 W x 32 H RAVWP8 8 D x 193 4 W x 32 H RAVWP12 12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H 2 Place the platform in the utility closet with the following clearance between it and the interior surface of ...

Page 19: ... more 3 Installation Instructions 19 Your airflow should be balanced based on many factors such as available ESP room CFM and ductwork Consult an HVAC engineer for proper applications External static pressure ESP can be measured with a manometer or pitot tube Once this ESP is established you can calculate the CFM using the above chart CFM Recommendations 9 000 BTU 12 000 BTU 18 000 BTU 275 300 325...

Page 20: ...tops NOTE Either of the case sides may be removed to enable the unit to be slid into the case 2 Ground the unit to the case by installing the front case to unit hex bolt and or case to unit side screw 5a Hex bolt Air discharge outlet Rigid ductwork Inside wall 20 Drain fitting 3 4 Leveling legs INSTALL AND GROUND THE UNIT TO THE CASE UNIT INSTALLED THROUGH SIDE OF CASE 1 Slide the side of the unit...

Page 21: ...ections as appropriate of this manual for proper connections 3 Replace the case front panel by replacing the four front screws and the two top screws 6 Installation Instructions Thermostat Unit Connections 21 Maximum Wiring Length for Thermostat Connection to the Unit 66 ft for AWG 18 60 ft for AWG 20 40 ft for AWG 24 AWG American Wire Gauge CONNECT THE TOP DUCT 1 Install the duct onto the air dis...

Page 22: ...ons 2 Raise the top duct by turning all four case top duct adjusting screws counterclockwise 3 Remove the front case panel 4 Remove the front and or side case to unit grounding screw if present 5 Slide the unit out of the case 22 FINAL CHECK Review this Checklist before restoring power Correct line voltage Single circuit only HVACR type breaker fuse Ductwork connected Case and unit level Wall plen...

Page 23: ...have a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesperson for assistance The air filter is dirty Change the filter at least every 30 days See the Care and Cleaning Air Filter section The room may have When the Zoneline is first turned on you need to been hot or cold allow time for the room to cool down or warm up Outdoor air is Set the ven...

Page 24: ...nel is set at fan cycle up This will cause the fan to cycle on and off with the compressor You may also hear a fan noise stop and start You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off This is due to a built in restart protector for the compressor that causes a 3 m...

Page 25: ...25 General Electric Company Warranty Registration Department P O Box 32150 Louisville KY 40232 2150 Please place in envelope and mail to Cut here ...

Page 26: ...oduct is registered or register online at GEAppliances com 1 2 3 Model Number Serial Number Cut here Complete and mail your Consumer Product Ownership Registration today Have the peace of mind of knowing we can contact you in the unlikely event of a safety modification After mailing the registration below store this document in a safe place It contains information you will need should you require ...

Page 27: ...l locations labor necessary to move the unit to a location where it is accessible for service by an individual technician Failure or damage resulting from corrosion due to installation in an environment containing corrosive chemicals Replacement of fuses or resetting of circuit breakers Filters Failure of the product resulting from modifications to the product or due to unreasonable use including ...

Page 28: ...sabilities check out our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order on line today 24 hours every day or by phone at 800 626 2002 during normal business hours In...