GE 6KLP23001X9A1, Installation & Setup Manual

Page 1: ...ired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the GE company AF 60 LP is a trademark of the General Electric Company GE Consumer Industrial 41 Woodford Avenue Plainville CT 06062 www geelectrical com drives AF 60 LP Micro Drive Installation Set up Quick Guide GE Consumer Industrial Electrical Distribution D...

Page 2: ... for all M4 and M5 sizes Leakage Current The earth leakage current from the frequency converter exceeds 3 5 mA According to IEC 61800 5 1 a reinforced Protective Earth connection must be ensured by means of a min 10mm Cu or an addtional PE wire with the same cable cross section as the Mains wiring must be terminated separately Residual Current Device This product can cause a DC current in the prot...

Page 3: ...unning the drive If more information is needed the literature below can be downloaded from www geelectrical com drives 1 1 4 Approvals 1 1 5 IT Mains IT Mains Installation on isolated mains source i e IT mains Max supply voltage allowed when connected to mains 440 V As an option GE offers line filters for improved harmonics performance 1 1 6 Avoid unintended Start While the frequency converter is ...

Page 4: ...g units and requires 100 mm clearance above and below for cooling Please refer to the specifications near the end of this document for details on environmental ratings of the frequency converter 1 1 10 Mechanical Dimensions A template for drilling can be found on the flap of the packaging Illustration 1 1 Mechanical dimensions Power kW Height mm Width mm Depth 1 mm Max Weight Unit Size 1 X 200 240...

Page 5: ... circuit protection In order to protect the installation against electrical and fire hazard all branch circuits in an installation switch gear machines etc must be short circuited and overcurrent protected according to national international regulations Short circuit protection GE Drive is suitable for a circuit capable of supplying a maximum of 100 000 Arms symmetrical 480 V maximum Overcurrent p...

Page 6: ...KTN R25 JKS 25 JJN 25 KLN R25 ATM R25 A2K 25R 25A 3 KTN R40 JKS 40 JJN 40 KLN R40 ATM R40 A2K 40R 40A 5 KTN R40 JKS 40 JJN 40 KLN R40 A2K 40R 40A 3 x 380 480 V 1 2 1 KTS R10 JKS 10 JJS 10 KLS R10 ATM R10 A6K 10R 10A 2 KTS R15 JKS 15 JJS 15 KLS R15 ATM R15 A2K 15R 16A 3 KTS R20 JKS 20 JJS 20 KLS R20 ATM R20 A6K 20R 20A 4 KTS R40 JKS 40 JJS 40 KLS R40 ATM R40 A6K405R 40A 5 KTS R40 JKS 40 JJS 40 KLS ...

Page 7: ... cable to both the decoupling plate and the motor metal Keep motor cable as short as possible to reduce the noise level and leakage currents For further details on mounting of the decoupling plate please see instruction MI 02 BX YY Also see EMC Correct Installation in Operating Instruction MG 02 AX YY Step 1 First mount the earth wires to earth terminal Step 2 Connect motor to terminals U V and W ...

Page 8: ...rminal cover for outlines of control terminals and switches Illustration 1 3 Removing terminal cover The illustration below shows all control terminals of the frequency converter Applying Start term 18 and an analog reference term 53 or 60 make the frequency converter run Illustration 1 4 Overview of control terminals in PNP configuration and factory setting AF 60 LP Micro Drive DEH 41264A 7 1 ...

Page 9: ...ional GE line filters GE power filters can also be used for load sharing 1 1 16 Load sharing Brake Use 6 3 mm insulated Faston Plugs designed for high voltage for DC Load Sharing and brake Load sharing Connect terminals UDC and UDC BR Brake Connect terminals BR and UDC BR Not applicable for Unit Size M1 Note that voltage levels of up to 850 V DC may occur between terminals UDC BR and UDC Not short...

Page 10: ... select one of the following menus Status For readouts only Quick Menu For access to Quick Menus 1 and 2 respectively Main Menu For access to all parameters Navigation Keys Back For moving to the previous step or layer in the navigation structure Arrows For manoeuvring between parameter groups parameters and within parameters OK For selecting a parameter and for accepting changes to parameter sett...

Page 11: ...tor Voltage 50 999V 230 400 Enter motor voltage from nameplate data 1 23 Motor Frequency 20 400 Hz 50 Enter motor frequency form nameplate data 1 24 Motor Current 0 01 100 00 A Unit dependent Enter motor current from nameplate data 1 25 Motor nominal speed 100 9999 RPM Unit dependent Enter motor nominal speed from nameplate data 1 29 Auto Tune 0 off 2 Enable Auto Tune 0 off Use Auto Tune to optimi...

Page 12: ... 2 Enable Auto Tune 1 3X Adv Motor Data 1 30 Stator Resistance Rs Ohm Dep on motor data 1 33 Stator Leakage Reactance X1 Ohm Dep on motor data 1 35 Main Reactance Xh Ohm Dep on motor data 1 5X Load Indep Setting 1 50 Motor Magnetisation at 0 Speed 0 300 100 1 52 Min Speed Norm Magnet Hz 0 0 10 0 Hz 0 0 Hz 1 55 U f Characteristic U 0 999 9 V 1 56 U f Characteristic F 0 400 Hz 1 6X Load Depen Settin...

Page 13: ...ersing 11 Start reversing 12 Enable start forward 13 Enable start reverse 14 Jog 16 18 Preset ref bit 0 2 19 Freeze reference 20 Freeze output 21 Speed up 22 Speed down 23 Setup select bit 0 28 Catch up 29 Slow down 34 Ramp bit 0 60 Counter A up 61 Counter A down 62 Reset counter A 63 Counter B up 64 Counter B down 65 ResetCounter B 5 11 Terminal 19 Digital Input See par 5 10 10 Reversing 5 12 Ter...

Page 14: ...Comm and Options 8 0X General Settings 8 01 Control Site 0 Digital and ControlWord 1 Digital only 2 ControlWord only 8 02 Control Word Source 0 None 1 GE Drive RS485 8 03 Control Word Timeout Time 0 1 6500 s 1 0 s 8 04 Control Word Timeout Function 0 Off 1 Freeze Output 2 Stop 3 Jogging 4 Max Speed 5 Stop and trip 8 06 Reset Control Word Timeout 0 No Function 1 Do reset 8 3X GE Drive Port Settings...

Page 15: ...ive Fault 0 Trip 1 Warning 14 4X Energy Savings 14 41 Energy Savings Minimum Magnetisation 40 75 66 15 XX Drive Information 15 0X Operating Data 15 00 Operating Days 15 01 Running Hours 15 02 kWh Counter 15 03 Power Ups 15 04 Over Temps 15 05 Over Volts 15 06 Reset kWh Counter 0 Do not reset 1 Reset counter 15 07 Reset Running Hours Counter 0 Do not reset 1 Reset counter 15 3X Fault Log 15 30 Faul...

Page 16: ...lt X X Discharge from output phases to ground 47 Control Voltage Fault X X 24 V DC may be overloaded 51 Auto Tune check Unom and Inom X Wrong setting for motor voltage and or motor current 52 Auto Tune low Inom X Motor current is too low Check settings 59 Current limit X Drive overload 63 Mechanical Brake Low X Actual motor current has not exceeded release brake current within start delay time win...

Page 17: ... supply 1 x 200 240 VAC 1 At rated load conditions 1 1 19 Mains Supply 3 x 200 240 VAC Normal overload 150 for 1 minute Frequency converter Typical Shaft Output kW 0 25 0 37 0 75 1 5 2 2 3 7 Typical Shaft Output HP 0 33 0 5 1 2 3 5 IP 20 Unit Size M1 Unit Size M1 Unit Size M1 Unit Size M2 Unit Size M3 Unit Size M3 Output current Continuous 3 x 200 240 V A 1 5 2 2 4 2 6 8 9 6 15 2 Intermittent 3 x ...

Page 18: ... 0 98 0 97 2 97 9 97 1 98 0 97 2 98 0 97 3 Table 1 8 Mains supply 3 x 380 480 VAC 1 At rated load conditions Normal overload 150 for 1 minute Frequency converter Typical Shaft Output kW 5 5 7 5 11 15 18 5 22 Typical Shaft Output HP 7 5 10 15 20 25 30 IP 20 Unit Size M3 Unit Size M3 Output current Continuous 3 x 380 440 V A 12 0 15 5 23 0 31 0 37 0 43 0 Intermittent 3 x 380 440 V A 18 0 23 5 34 5 4...

Page 19: ...e 0 100 of supply voltage Output frequency 0 200 Hz VVC 0 400 Hz u f Switching on output Unlimited Ramp times 0 05 3600 sec Cable lengths and cross sections Max motor cable length screened armoured EMC correct installation 15 m Max motor cable length unscreened unarmoured 50 m Max cross section to motor mains Connection to load sharing brake M1 M2 M3 6 3 mm insulated Faston Plugs Max cross section...

Page 20: ... terminal load AC 1 1 on 01 02 NO Resistive load 250 V AC 2 A Max terminal load AC 15 1 on 01 02 NO Inductive load cosφ 0 4 250 V AC 0 2 A Max terminal load DC 1 1 on 01 02 NO Resistive load 30 V DC 2 A Max terminal load DC 13 1 on 01 02 NO Inductive load 24 V DC 0 1A Max terminal load AC 1 1 on 01 03 NC Resistive load 250 V AC 2 A Max terminal load AC 15 1 on 01 03 NC Inductive load cosφ 0 4 250 ...

Page 21: ... during full scale operation 0 C Minimum ambient temperature at reduced performance 10 C Temperature during storage transport 25 65 70 C Maximum altitude above sea level without derating 1000 m Maximum altitude above sea level with derating 3000 m Derating for high altitude see section on special conditions Safety standards EN IEC 61800 5 1 UL 508C EMC standards Emission EN 61800 3 EN 61000 6 3 4 ...

Page 22: ...mbient temperature by 1 degree per 200 m 1 1 23 Derating for Running at Low Speeds When a motor is connected to at frequency converter it is necessary to check that the cooling of the motor is adequate A problem may occur at low speeds in constant torque applications Running continuously at low speeds below half the nominal motor speed may require additional air cooling Alternatively choose a larg...