GE AF-600 FP Series, User Manual

Page 1: ...and Troubleshooting Instructions for AF 600 FP NON Bypass Disconnect Drive Panels DEH40608 5 AF 600 FP User s Guide DET 609 or DET 610 DEH40605 6 Appendix A Current Ratings and Fuse Sizes DEH40604 7 I...

Page 2: ...r personnel prior to installation and subsequent operation of the product Before proceeding to the instructions note that throughout this manual are several warnings cautions and notes which are highl...

Page 3: ...ailable Refer to the appropriate Outline drawing for the dimensions estimated weight and required clearances for installation Refer to Layout and Elementary diagrams when wiring your AF 600 FP panel E...

Page 4: ...out the top grille s The air used for ventilating the enclosure must be free from condensation moisture dirt dust and flammable or combustible vapors and or dust The recirculation of air leaving the...

Page 5: ...odes Do not use the cable sizes listed in DET 609 DET 610 All power wiring must be routed away from other wiring Avoid running power wiring parallel to other wiring without a minimum separation distan...

Page 6: ...uire no additional control wiring to operate properly Additional control interfacing to your control panel can be accomplished through the panel mounted customer terminal board CTB Please reference th...

Page 7: ...enclosure also need to be cleaned periodically Cleaning the cooling fan s is recommended to keep the proper amount of air circulating through the enclosure GE Drives recommends that all power connect...

Page 8: ...AC Control Power Transformer w fuses Bussman Ferraz Shawmut Amp trap Time Delay Class J Fuses or equivalent GE Line Reactors optional GE Load Reactors optional GE DC Link Reactors Drive inbuilt These...

Page 9: ...FP Drive Terminal Board I O page 11 4 Adjustments page 12 5 AF 600 FP Drive Function Code Changes page 16 6 Troubleshooting page 19 DEH40602 Page 2 AN 11 2021 Rev 05 12 15 2011 Table of Contents NOTE...

Page 10: ...WARNING Although input power is removed from the drive in the Off position this does not guarantee that dangerous voltage levels are absent The AF 600 FP drives contain capacitors which can maintain...

Page 11: ...d by the operator approximately 10 seconds to allow time for the motor s rotor flux to decay prior to applying AC line power If your panel includes the optional automatic bypass functionality the oper...

Page 12: ...e the drive is running will cause the drive to decelerate and shut off regardless of the positions of the panel s selector switches To resume normal operations that is control the unit from its select...

Page 13: ...ne power is being applied to the motor In order for this to happen the Drive Off Bypass selector must be in the Bypass position and the H O A switch must be in either the Hand or Auto positions if Aut...

Page 14: ...un command provided to the drive i e H O A switch in the Off position 2 No Speed ref Drive Fault Indicator This optional orange light on the panel door indicates that the inverter is reporting a fault...

Page 15: ...positions allow for remote bypassing the drive in the event of a drive fault After the drive reports a fault condition a minimal time delay of 10 seconds is necessary by the operator prior to closing...

Page 16: ...the Test Isolate Normal switch in the Test mode allows all function codes to be accessible CTB1 20 through CTB1 22 Connect customer supplied 0 10 VDC or 4 20 mA Auto speed reference signal This signal...

Page 17: ...ion After C20 Procedure follow below instruction Main menu Parameter data set with down arrow Ok E Digital In Out Ok E 0 Digital Inputs OK Down arrow 5 times Ok SET TO 14 Jog Ok DEH40602 Page 10 AN 11...

Page 18: ...er terminal board CTB1 Relay 2 04 05 06 Normally open programmable contacts These contacts have been configured to provide a drive running status for customer use This status is then used to energize...

Page 19: ...ction 450 52 and Table 450 152 NEC states fuses of this type are to be sized at 175 of motor full load amps FLA Due to the fact that actual motor FLA along with starting current requirements vary betw...

Page 20: ...n to allow trip level settings up to 13 times the current ratings of the panel If the trip level is set at 13 times the motor FLA and the circuit breaker still trips it is probably due to the fact tha...

Page 21: ...ne starts this is probably due to a large load inertia which results in high starting current being applied for a longer time to accelerate the motor from a stopped to full speed condition Traditional...

Page 22: ...een designed into the panels control logic For panels rated 30Hp and below at 208 VAC plus 75Hp and below at 460 VAC 575 VAC a C 2000 electronic timer mounted on top of the bypass contactor M3 This ti...

Page 23: ...AN17 Set to 0 Disabled Terminal 54 Live Zero AN27 Set to 1 Enabled Jog Speed C20 Set to 50 Hz Frequency Command 2 C30 Set to 2 Analog Input 54 Terminal 27 Digital Input E03 Set to 2 Coast inverse Ter...

Page 24: ...up Main Menu Parameter data set Down arrow C OK C 0 Down arrow C 2 OK C 20 Jog speed in Hz 50Hz Default For Smoke purge option follow below procedure to program the drive After C20 Procedure Main Menu...

Page 25: ...610 With power applied to the panel 1 Place the Test Isolate Normal Hand Off Auto and Drive Off Bypass selector switches in the Normal Off and Drive positions respectively 2 For Full Auto tuning follo...

Page 26: ...three power supply leads AND two of three motor leads Problem Motor turns correctly in Drive mode and incorrectly in Bypass mode Solution Swap two of three power supply leads Problem Motor turns incor...

Page 27: ...Impregnated 115 VAC Control Power Transformer w fuses Busman Ferraz Shawmut Amp trap Time Delay Class J Fuses or equivalent GE Line Reactors optional GE Load Reactors optional GE DC Link Reactors Dri...

Page 28: ...0 FP Drive Terminal Board I O page 7 4 Adjustments page 8 5 AF 600 FP Drive Function Code Changes page 10 6 Troubleshooting page 13 DEH40608 Page 2 AN 11 2021 Rev 05 12 15 2011 Table of Contents NOTE...

Page 29: ...in this mode the inverter s frequency reference are determined by the setting of the drive s keypad or by the position of the speed pot on the panel if ordered In Auto mode power will be applied to t...

Page 30: ...uit breaker disconnect switch is closed and that AC power is present at the panel input terminals Absence of light from this indicator when it should be on may indicate the presence of a blown fuse s...

Page 31: ...hen the Hand Off Auto switch is in the Auto position The positions come jumpered together from the factory CTB1 10 through CTB1 12 Provides customer with a drive fault status via contact closure Conta...

Page 32: ...These positions come with a jumper from the factory Put normally open enable contacts between CTB1 31 and CTB1 32 Closure between the contacts is required for the motor to run in either drive or Bypas...

Page 33: ...lt status is available on the customer terminal board CTB1 Relay 2 04 05 06 Normally open programmable contacts These contacts have been configured to provide a drive running status for customer use T...

Page 34: ...r data Verify that the input fuse amp rating is less than or equal to the actual motor FLA 1 75 In the case where the actual motor FLA 1 75 is less than the provided fuses amp rating then smaller fuse...

Page 35: ...uit breakers in the AF 600 FP panels have been chosen to allow trip level settings up to 13 times the current ratings of the panel If the trip level is set at 13 times the panel rated current and the...

Page 36: ...ging Terminal 53 Live Zero AN17 Set to 0 Disabled Terminal 54 Live Zero AN27 Set to 1 Enabled Jog Speed C20 Set to 50 Hz Frequency Command 2 C30 Set to 2 Analog Input 54 Terminal 27 Digital Input E03...

Page 37: ...Down arrow C OK C 0 Down arrow C 2 OK C 20 Jog speed in Hz 50Hz Default For Smoke purge option follow below procedure to program the drive Smoke purge option is not available in Disconnect Drive Pane...

Page 38: ...38 E 0 Digital Inputs Ok 5 Times downward arrow Ok SET TO 14 JOG Ok DEH40608 Page 12 AN 11 2021 Rev 05 12 15 2011...

Page 39: ...anel 1 Place the Hand Off Auto selector switches in the Off positions respectively Need to make sure the drive is energized but not in a run state 2 For Full Auto tuning follow the instruction below Q...

Page 40: ...User s Guide for up to 60HP 208V up to 125HP 460 575 or DET 610 AF 600 FP User s Guide for 150HP and above 460 575V to be inserted here along with any other GEI for any options which may be included D...

Page 41: ...e Sizes Table B 460 VAC Panel Current Ratings and Maximum Allowable Fuse Sizes Table C 575 VAC Panel Current Ratings and Maximum Allowable Fuse Sizes In Warranty Information Form DEH40604 Page 1 AN 11...

Page 42: ...l VAC Panel Max Allowable Hp Rating Current Rating Fuse Size 1 4 6 10 33 2 7 5 13 13 3 10 6 18 55 5 16 7 29 23 7 5 24 2 42 35 10 30 8 53 90 15 46 2 80 85 20 59 4 103 95 25 74 8 130 90 30 88 154 00 40...

Page 43: ...5 3 4 8 8 40 5 8 2 13 30 7 5 11 19 25 10 14 5 24 50 15 21 36 75 20 27 47 25 25 34 59 50 30 40 70 00 40 52 91 00 50 65 113 75 60 80 134 75 75 105 168 00 100 130 217 00 125 160 273 00 150 190 320 25 200...

Page 44: ...3 9 7 18 5 6 1 10 68 7 5 9 15 75 10 11 19 25 15 18 30 10 20 22 38 50 25 27 47 25 30 34 57 23 40 41 71 75 50 52 91 00 60 62 108 50 75 83 138 08 100 100 173 25 125 131 218 75 150 155 264 25 200 192 336...

Page 45: ...icrofarad _____ No Other Equipment on Same Power _____ Yes _____ No If Yes what ______________________________________________________ II Function Code Different From Factory Settings FC Setting FC Se...

Page 46: ...___________________________________ ________________________________________________________________ Street Address ________________________________________________________________ ___________________...

Page 47: ...Requirements for 575 VAC Panels Table A 6KFP Series Bypass Configuration Electrical Channel Table B 6KFP Series Non Bypass Configuration Electrical Channel Table C 6KFP L Series Non Bypass Configurati...

Page 48: ...4 AWG 10 AWG 16 lb in 7 5 through 15 10 AWG 7 AWG 16 lb in 20 35 AWG 2 AWG 40 lb in 25 through 40 50 AWG 1 0 89 lb in 50 95 AWG 4 0 212 lb in 60 120 MCM 250MCM 212 lb in Load Reactor 6KFP Series 1 thr...

Page 49: ...Note 1 100 through 150 8 AWG 350 MCM Note 1 200 through 350 2 X 2 0 2 X 500 MCM Note 1 200 through 350 8 AWG 600 MCM Note 1 450 through 500 3X 3 0 AWG 3X 500 MCM Note 1 550 through 600 4X 250 AWG 4X 5...

Page 50: ...14 AWG 6 AWG 16 lb in 30 through 75 6 AWG 1 0 45 6 4AWG 50 2 1 0 AWG 100 through 600 Note 2 Note 2 Note 1 Load Reactor 6KFP L Series 1 Z 1 through 7 5 22 AWG 10 AWG 4 5 lb in 10 through 15 14 AWG 6 AW...

Page 51: ...Circuit Breaker 1 through 75 12 AWG 3 0 AWG Note 1 100 through 200 8 AWG 350 MCM Note 1 250 through 450 2 X 2 0 2 X 500 MCM Note 1 250 through 450 8 AWG 600 MCM Note 1 500 through 650 3X 3 0 AWG 3X 50...

Page 52: ...in 25 18 AWG 4 AWG 16 lb in 30 through 75 6 AWG 1 0 45 6 4AWG 50 2 1 0 AWG 100 through 650 Note 2 Note 2 Note 1 Load Reactor 6KFP L Series 1 Z 1 through 10 22 AWG 10 AWG 4 5 lb in 15 through 20 14 AW...

Page 53: ...ed the largest torque value associated with the conductor size shall be marked Slot width is the normal design value Slot length shall be measured at the bottom of the slot Table 54 2 Tightening torqu...

Page 54: ...tening torque for socket head screws Socket size across flat in inches Tightening torque in lb in 1 8 45 5 32 100 3 16 120 7 32 150 1 4 200 5 16 275 3 8 375 1 2 500 9 16 600 DEH40603 Page 8 AN 12 1007...

Page 55: ...ctrical Channel HP Ratings Estimated Watt Loss Watts at 208V 460V 575V 2 58 58 64 3 58 58 64 5 58 58 64 7 5 58 58 64 10 58 58 64 15 70 58 67 20 70 70 81 25 70 70 82 30 70 70 86 40 121 121 59 50 122 12...

Page 56: ...5V 2 225 181 187 3 266 192 216 5 373 232 290 7 5 488 366 374 10 540 450 448 15 739 517 499 20 966 642 666 25 1133 764 734 30 1261 821 797 40 1863 1090 987 50 2034 1208 1147 60 2422 1336 1331 75 1719 1...

Page 57: ...7 5 111 93 93 10 130 107 93 15 147 130 107 20 172 139 130 25 147 139 101 30 201 142 140 40 380 208 187 50 380 248 198 60 443 248 193 75 299 257 100 369 373 125 369 368 150 4014 3902 200 4644 4430 250...