GE AIR 116 IN, Service Manual & Installation Manual

Page 1: ...GE Consumer Industrial Appliances Service Manual Installation Manual Split System Air Conditioner Model numbers GE AIR 116 GE AIR 121 ...

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Page 4: ...1 1 1 1 1 MODEL REMARK GE AIR 116 IN GE AIR 116 OUT GE AIR 121 IN GE AIR 121 OUT 1PH 220V 230V 50Hz R407C 1 Summary and Features ...

Page 5: ...iameter Φ7 Diameter Length mm φ90 X723 Fan Type piece Cross flow Fan 1 Fan Motor Running Current 0 091 0 067A Fan Capacitor 1 Output Power of Fan W 20 Indoor Unit Dimension of Package 1058X366 X317 55 Fan Speed r min H M L 1250 1150 1050 Assistant Electric Heater Power Dehumidity Volume 1 8 C O P EER Model GE AIR 116 IN Rated Power Rated Current Air Volume 700 670 620 Rated Frequency 50Hz Capacity...

Page 6: ... mm φ16 5 8 φ16 5 8 Height m 5 5 Length m 10 10 Overload Protector Throttling Method Output of Fan Motor W Fan Motor RLA Developed Area of Heat Exchanger I XH XL mm2 Fan Motor Speed rpm Fan Motor Capacitor uF Model of Outdoor Unit Compressor Model Compressor Type L R A A Starting Method Compressor RLA Compressor Power Input Pipe Diameter mm Rows Fin Gap mm Air Flow Volume of Outdoor Fan Type Piece...

Page 7: ...nit Air Inlet Air Outlet Air Inlet Air Outlet Wraping Tape Front Panel Air Guide Louver Water Drainage Pipe Connecting Pipe and Connecting Wire Air Outlet Grill Remote Con troller Power Plug Parts Name Outdoor Unit ...

Page 8: ...4 4 1 1 1 1 1 4 Left Outlet Pipe Hole Rear View Ceiling Right Installation Dimension Left Air Inlet 290 907 20cm 20cm 7cm 195 OutLine and Installation Dimension Outline and Installation Dimension of Indoor Unit ...

Page 9: ...6 Bolt Nut Spanner Above600 A b o v e 6 0 0 Less than600 Above 600 Unit mm 572 378 412 700 950 ...

Page 10: ...environment and becomes high pressure refrigerant liquid The liquid is throttled by the capillary and changes into low temperature and low pressure liquid and then flows into indoor heat exchanger With the help of centrifugal fan the liquid evaporates into low temperature refrigerant gas and indoor air is cooled down The refrigerant gas is sucked into the compressor and the cycle introduced above ...

Page 11: ...8 Circuit Diagram 6 GE AIR 116 IN GE AIR 116 OUT GE AIR 121 IN GE AIR 121 OUT ...

Page 12: ... will delay 15 seconds and stop running The indoor fan will run at the set speed When antifreezing protection is eliminated and compressor has stopped for 3min the system will resume operation Compressor Outdoor Fan Indoor Fan Min During anti freezing Stop Running Setting fan speed 7 1 1 Temperature Parameter The room set temperature Tset The room ambient temperature Tamb 7 1 2 System Fundamental ...

Page 13: ...60s In this mode the 4 way valve will be powered on the setting temp range 16 30 When Tamb Tset 2 compressor outdoor indoorfan will stop In this mode the 4 way valve won t power on the temperature range is 16 30 7 1 2 3 2 Defrosting Condition and procedures If frost is detected with the condenser the system enters defrost mode In this case the compressor goes on running outer fan 4 way valve and i...

Page 14: ...e more the frost the longer the defrosting time Max 12min Min 3min Exit from the defrostingmode if the frost removal is ended In Heating mode when the set sleeping has run for 1 hour Tset will decrease 1 2 hours later Tset will decrease 2 The temp has decreased 2 within two minutes Then the unit will run at this setting temperaure 7 1 3 2 Swing motor control After the power is turned on the steppi...

Page 15: ...icatorwill flash When Timer is set the yellow indicator will flash 7 1 3 5 Auto fan control In this mode according to ambient temperature indoor fan will select High Middle Low fan speed automatically the interval of each speed is 3 minutes and 30 seconds 7 1 3 6 Auto button When pressing this button unit will run in Auto mode indoor fan will run at Auto fan speed the indoor fan is working the swi...

Page 16: ...t to swing at the stated angle and stop when repressed TEMP button When pressing the Button the settingtemperaturewillbeincreasedby 1 degree centigrade when pressing the button the setting temperature will be decreased 1 degree centigrade In mode the temperature could be adjusted in 16 degree centigrade 30 degree centi grade MODE button Press down the mode buttons in turn the running modes will be...

Page 17: ...tents SLEEP button Press this button to set SLEEP opera tion and stop when repressed Remarks there is no SLEEP function inAUTO and FAN mode Light button The display will be lit each time the button is pressed and the display will be distinguished when the button is pressed once more T OFFbutton At operating mode pressthis button to set TIMEROFF in the range of 0 24h 0 24h Cancel T OFFbutton At ope...

Page 18: ...rocedure button to set scheduled time Note In AUTO mode the unit will automatically adjust its running modes accordingto the room temperature changes The remote control adopts two 7 alkaline dry cell batteries 1 Remove the cover from the back of the remote control and insert two newbatteries Pay more attention to the polarity 2 Re attach the cover How to insert batteries Note Don t mix new and use...

Page 19: ... movable latch of the guidelouver can disassemble the guide louver As show in Fig 8 2 Fig 8 2 Disassembly procedures 8 Front panel Filter 8 1 2 Disassemble the filter Fig 8 3 Screw Screw Air guide louver Electric box cover Screw off the screw on the electric box cover Open the 3pcs screw cover of front panel body then screw off 3pcs screw then to pull out the movable latch on the front panel can d...

Page 20: ...er tray As show in Fig 8 4 Remove the grounding wire of the evaporator and remove the temperature sensor for the pipe Remove the socket plug connector for the in door motor and swing motor of the electric box Screw off the screws fixing the electric box with a screw driver Remove the electric box As shown in Fig 8 5 8 6 Fig 8 5 Fig 8 6 Water tray 8 1 5 Disassemble electric box Tube sensor Room sen...

Page 21: ...off screws at the left and the right of the evaporator and take out the evaporator with hand so that the side board latch of the evaporator is disengaged from thegroove Remove the evaporator carefully and take care to protect the connection pipe As shown in Fig 8 7 8 8 8 9 Operation procedures pictures Rear pipe clamp plate Fig 8 7 Screw Screw Fig 8 8 Fig 8 9 ...

Page 22: ...tor clamp plate Screw off 1 M4 fastening screw at the axle sleeve and remove the motor As shown in Fig 8 10 Screw Cross flow fan Fastening Screw Motor Motor clamp plate Fig 8 10 Fig 8 11 Bearing rubber 8 1 8 Disassemble Cross Flow Fan The cross flow fan can be removed after re moving the bearing rubber gasket from the left As shown in Fig 8 11 ...

Page 23: ...2 Disassembly Procedures of the Outdoor Unit 8 2 2 Disassemble the top cover Screw off the taping screws around the top cover around and then pull upward to take off the top cover As shown in Fig 8 13 Screw off 4 screws around the grill to remove the grill As shown in Fig 8 14 Fig 8 13 8 2 3 Disassemble the grill Screw Former side plate Screw the top cover Screw Grill Fig 8 14 ...

Page 24: ...ox Screw off 2 screws fixing the top cover of the electric box with a screw driver and pull up ward to remove the electric assembly As shown in Fig 8 16 Screw off 7 screws fixing the right side board and condenser side board and valve frame pull up ward to remove the right side board assembly As shown in Fig 8 17 8 2 6 Disassemble right side plate Fig 8 16 Fig 8 17 Screw Housing Screw Electric Box...

Page 25: ...r support and lift it upward disassemble the motor support As shown in Fig 8 19 Only for cooling and heating unit Screw off the fixing nuts for fixing the solenoid of 4 way valve and remove the solenoid Wrap the 4 way valve with wet cotton gauze It is recommended to solder as quickly as possible and the cotton gauze should always be wet Make sure not to burn the leads of compressor by the fame As ...

Page 26: ...the gas return pipe to remove the big valve It is recommended to wrap completely the big valve with wet cotton gauze to avoid damaging the valve with high temperature Screw down 2 bolts fixing the small valve and solder off the soldering points connecting the big valve and the cross type pipe to remove the big valve As shown in Fig 8 22 Firstly Solder off pipes connecting the compres sor and then ...

Page 27: ...24 9 Exploded View Exploded View Indoor unit spare part 9 1 ...

Page 28: ...3 400205254 1 22 Front Case 20002382 20002382 1 23 Electric BoxCover 20112005 20112005 1 24 Screw Cover 24252012 24252012 3 25 Right filter 11122037 11122037 1 26 Left filter 11122036 11122036 1 27 Front Panel 20002374 20002374 1 28 Remote Controller 30512503 30512503 1 29 Power Cord 400203251 400203251 1 30 Left Swing Louver 105120131 105120131 7 31 Left Linkage 10582014 10582014 1 32 Pendular Le...

Page 29: ...26 9 3 Exploded View Outdoor Unit Spare parts ...

Page 30: ...inal Board 2 8 42011103 42011103 1 15 Terminal Board 420101941 420101941 1 16 Capillary Assy 03003610 03103041 1 17 Handle 26235253 26235253 3 18 Rear Side Plate 01303115 01305260 1 19 4 way Valve Assy 430004031 430004051 1 20 4 way valve coil 430004002 430004002 1 21 Valve Assy 5 8 07105007 07105007 1 22 Valve Assy 3 8 07103015 07103015 1 23 Valve support 01715001 01715001 1 24 Compressor Gasket ...

Page 31: ... properly in the direction as shown by arrow Pull with force the front panel away an angle at the grooves of both ends of front panel in the direction as shown by arrow and then pull downward the filter to take it out as shown in the diagram at the right To clear the dust adhering to the filters you can either use a dust collector or wash them with warm water the water with the neutral detergent b...

Page 32: ...ly It should be located at a place not affecting the neighbors with noise and air generated by discharging It should be installed in where with good ventilation No obstacles affecting the air inlet outlet of the unit should be allowed around the outdoor unit The installation location should be able to bear the weight and vibration of outdoor unit and should enable the safe installation It should b...

Page 33: ...om damage when going through the wall install piping hole sleeve 3 Install Drainage Hose 4 Install connect pipe Connect the connecting pipe with the 2 leading pipes from indoor unit correspondingly and tighten joint nuts on connecting pipe refer to the Installation of connecting pipes in the later section Notes Connect the connecting pipe with indoor unit first and then outdoor unit Be careful whe...

Page 34: ...n put the electric box cover back to the original position and fix it with bolts 7 Cover the panel back Terminal Board Wire Clip Electric Box Cover Yellow Green Blue Black Power Connection Cord Note All electrical installations must be carried out by specialized personnel in accordance with local laws regulations and this manual Rated voltage and special circuit for air conditioner must be adopted...

Page 35: ...electric cable properly as shown in Fig 11 6 and pass them through the piping hole Hang the claw at the back of the indoor unit to the clasp on the wall mounting frame and move the unit body left and right to see if it s secured Guarantee that the install height of the indoor unit should above 2 0m from the floor Take out two purifier filters from the auxiliary bag and install them in the unit Low...

Page 36: ... the clamp connect and fix the power connect lines to the wiring terminal board as shown in Fig 11 8 With line clamp fix the power lines and signal control line Connect the corresponding connectors properly Ensure that wire has been fixed firmly Install Front side plate Remark Wrong wiring connection will cause failure of some electric components The lead between the connecting and the fixed shoul...

Page 37: ... pipeline and both indoor and outdoor unit by soup water or leakage detector If possible exhaust air in unit from core of air valve with a vacuum pump Fig 11 10 4 Drainage of condesed water of outdoor unit Not for cooling only unit When heating condensed water and defrost water produced when defrosting by outdoor unit can be drained to proper place through drainage hose Install Method As shown in ...

Page 38: ...y running Check Items Items to be checked Possible failure Is the installation firm enough Unit may drop shake or emit noise Is leakage test done It may cause insufficient of refrigerating heating Capacity Is heat insulation sufficient Condensation or drop may occur Is drainage smooth Condensation or drop may occur Is power voltage the same as that listed in nameplate Failure or burn out of parts ...

Page 39: ...eairconditionerdoes not react after it is powered after the plug is inserted the buzzer does not sound and the remote startup has no response T h e r e m o t e c o n t r o l l e r h a s malfunction The receiver is loose or has bad contact The receiver is damaged The remote control ler does not receive signals after it is powered the buzzer will sound unless it has malfunction Replace the controlle...

Page 40: ...insulation for the thick and thin pipes is good Heat insulation must also be provided for the joint and the exposed part of the copper pipe Block of outdoor heat exchanger Air filter were blocked Clean the filter Air circulation is insufficient Fan rotation speed becomes low Fan speed was set too slow To set the fan speed to high or middle speed Clean the dust accumulated on the surface of the hea...

Page 41: ...voltage is too low or too high Manostat is recommended Wrong wire connection Connect the circuit diagram correctly The built in heat protector of the motor breaks frequently because the motor is abnormal Replace the fan motor Adjust the volume of the refrigerant The refrigerant is not enough or is too much Replace the capillary The capillary is blocked and the tempera ture rises The compressor doe...

Page 42: ...t support washer of compressor and tighten loosen screws Water leakage Touch of inner metal plate 1 Tighten connect screw 2 Stick absorbing clay between plates Blade of outdoorunit touch the housing Adjust location of louver abnormal sound inside compressor Change compressor abnormal electromagnetic sound from 4 way valve when heating Circuit short inside solenoid of the valve and change the solen...