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CLOSING  SOLENOID 

The  closing  solenoid  consists  of  a  magnet, 

armature  and  coil. 

This  assembly  is  located 

directly  beneath  the  breaker  mechanism  to  which 

it  is  connected  by  a  link  which  ties  the  upper  end 

of  the  armature 

to 

the  spring  carrier  of  the 

mechanism.  (See  Figure  5.) 

When  voltage  is 

to  the  coil,  the 

magnetic  force 

pulls  the  armature  up 

into  the  coil  and  magnet  assembly. 

This,  in 

turn,  rotates  the  spring  carrier  about  its  pivot, 

extending  the  mechanism  spring  and  causing  its 

line  of  action  to  move  "over  center",  resulting 

in  a  closing  operation. 

REPLACEMENT 

The  only  replacement  operation  that  might 

conceivably  be  required  on  this  assembly  is 

that 

of 

the  solenoid 

coil. 

To  replace  this,  proceed 

as follows : 

1. 

Remove  escutcheon  by  unfastening  four  flat 

head  screws  in  flange. 

2. 

Remove  closing  switch. (See "Closing switch ".

3. 

C ut  off  or  disconnect  the  coil  leads. 

4. 

Remove  four  screws which fasten lower s ection 

of  magnet to  upper section. 

5. 

Allow  lower  s ection  of  magnet  and  coil  to 

need  not  be  removed  from  the  old  bracket.  This 

can  be  taken  off  the  breaker  simply  by  removing 

the  two  screws  which fasten it to the breaker  frame. 

If 

the  breaker  is  a  drawout  type,  the  supporting 

bracket  of  the 

"Y" 

relay  may  be  temporarily 

displaced  to  provide  access  to  the  screws. 

Since  the  expendable  parts  of the 

"X" 

contactor 

are  the  contacts  and  the  coil,  ease  of  replacement 

of  these  parts  has  been  designed  into  the  relay. 

Methods  of  procedure  are  as  follows: 

Contacts 

1. 

Remove  relay  cover. 

2. 

Remove  terminal  binding  screw  of  stationary 

contact  to  be  replaced. 

3. 

Lightly  pinch  with  pliers  (pointed  end)  the 

split  section  of  the  contact  which  enters  the 

hole  in  the  compound  body  of  the  device  and 

lift  out  the  stationary  contact. 

4. 

5. 

6. 

With 

the  fingers,  pull  forward  on  the  spring 

guide  of  the  movable  contact,  compressing 

the  contact  spring  as  far  as  possible. 

With  the  spring  thus  held,  grip  the  end  of  the 

contact  strip  with pointed  pliers,  turn 

it 

through 

90 

degrees  on  its  long  axis, 

an d 

withdraw  it. 

Replace  new  contacts  by 

reversing  the  pro­

cedure. 

slide 

downwar d   until  clear  of  armature. 

Coil 

6. 

Reassemble  with  new  coil  by  reversing  order 

of procedure. 

" X "  

C ONTACTOR 

The  " X"  contactor is  a  heavy- duty  relay which 

performs  the  function  of  closing the  circuit  of the 

breaker  solenoid  during  electrical  operations. 

Three  of  the four  sets  of  contact  of the  device  are 

arrange d in  series  to  m inimize the duty require d of 

any  one  contact.  As  e xplained  un der  "Operation", 

the fourth  contact  is  use d  to  "seal-in" the 

"X" 

coil. 

The 

"X" 

contactor  is  located  on  the  right 

beneath  the  horizontal  front  frame  member.  It 

is  mounte d  on  three  studs  which  fasten  it  to  a 

mounting  bracket  which  is  s uspended  from  the 

frame. 

Rubber  bushings  on  the  mo unting  studs 

provide  anti-vibration  and  anti-shock  protection 

for  the  relay. 

The  relay  contacts  and  their 

terminals  are  covered  by  a  mol de d  piece  of 

ins ulation  which  fits  over  spring  clips  that  hold 

the  cover  in  place. 

REP LACE MENT 

Removal  of  the  complete  device  is  accomp­

lishe d  by  removing  the  cover,  disconnecting  the 

leads  from  the  terminals,  and  removing  the  nuts 

from the  three  mounting  studs . 

If 

the  replacement 

unit  includes  the  mounting  bracket,  the  relay 

16 

1. 

Remove  relay  cover. 

2. 

Turn the two  retaining  spring  clips  on the ends 

of  the  device  through 

90 

degrees  about  their 

p ivots. 

3. 

P ull out the two halves of the body of  the  devic e  

which  carry  the  stationary  contacts .  When 

these  are  clear  of  the  frame,  the  armature 

and  movable  contact  assembly will move aside , 

e xposing  the  coil. 

4. 

Remove  the  termin al  screws  of  the  coil  and 

p ull  it  free  of  its  retaining  spring  clips. 

5. 

Place  new  coil  on  pole  piece  inside  of  the 

spring  clips  and  fasten  terminals  to  leads. 

6. 

Just  start  the  replacement  of  one  of  the 

compound  blocks  which  hold  the  stationary 

contacts  into  its  groove  in  the  frame. 

7. 

Position  the  armature  and  movable  contact 

assembly  to  allow  the  entrance  of  the  second 

stationary  contact block. 

8. 

When  these  parts  are  all  properly  aligned, 

with the stationary  contacts  un der the movable 

contacts,  push them into  their  g uiding  grooves 

in  the frame 

until 

they bottom. 

• 

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. ElectricalPartManuals 

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Summary of Contents for AK-2A-15

Page 1: ...nance Instructions Includes Supplement GEI 86153 GEI 50299E Power Circuit Breakers Types AK 2 2A 15 AK 2 3 2A 3A 25 AKU 2 3 2A 3A 25 GENERAL fj ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s...

Page 2: ...Cut Off t Jwitch Closing Switch Shunt Trip Device PROTECTIVE DEVICES Overcurrent Trip Device EC 2 Overcurrent Trip Device EC 1 Overcurrent Trip Device Reverse Current Trip Devices Power lensor Trip D...

Page 3: ...forces the shorter end of the handle upwards against the bottom of the solenoid armature and closes the breaker The breaker may be tripped open by any one of a number of electrical tripping devices w...

Page 4: ...manual handle cam and mechanism connecting link The Tripping is accomplished by the manual trip button on the escutcheon or by any of the electrical tripping devices available for use on the standard...

Page 5: ...urrent carrying parts of the breaker and their supporting structure The procedure for this operation is as follows 1 Remove the arc quenchers see section on Arc Quenchers 2 Disconnect the two insulate...

Page 6: ...lease of tripping latch check mechanism latch adjustment Worn or damaged trip unit parts Replace trip unit Bind in overcurrent trip device Replace overcurrent trip device False Tripping Overcurrent tr...

Page 7: ...ts and external control circuits They are used only on drawout type breakers A terminal board serves the same purpose on stationary mountedandgeneral purpose enclosure mounted breakers The second ary...

Page 8: ...e rear side of the stationary contacts Each of the stationary contacts pivot in a horizontal plane approximately at their mid points The end of the contact opposite to the contact tip end is formed in...

Page 9: ...ontact replacement will call for re placement of all the movable and stationary con tacts at the same time This will be the case where long use of the breaker in service has resulted in extensive wear...

Page 10: ...r Base 8 Spring REPLACEMENT OF MOVAB LE C ONTACTS 18 Figure 3 1 Coat the pivot area only of the new movable contacts with a thin coat of D50H47 grease 2 Assemble the center pole movable contacts align...

Page 11: ...hould be adjustable using eccentric numbers 1 2 or 3 These numbers are the ones visible when viewing the breaker from the front not from above The higher numbers should be reserved for tightening at f...

Page 12: ...function properly it is best to first perform the available remedial measures listed in the Trouble Shooting chart of these instructions One of the remedies 12 listed is that of proper mechanism latch...

Page 13: ...position where the contacts move before tripping occurs When this position is established note the position of the slot in the head of the adjusting screw 4 Withdraw the adjusting screw three and one...

Page 14: ...e Arc Quencher 3 Disconnect the two insulated connecting links between the mechanism and the contacts as in step 2 of the procedure for Separation of Front and Back Frames 4 Remove the two elastic sto...

Page 15: ...bly In replacing the escutcheon it may be necessary to use pliers to pull the operating shaft fully into the escutcheon in order to have space enough to replace the flat washers and the soft retainer...

Page 16: ...g axis and withdraw it Replace new contacts by reversing the pro cedure slide downward until clear of armature Coil 6 Reassemble with new coil by reversing order of procedure X C ONTACTOR The X contac...

Page 17: ...s so that enough wire will remain for connection to the new relay Sufficient original wire is allowed for this purpose 2 JL_ lJ L c 3 4 5 After the old relay has been removed the wire leads to the rel...

Page 18: ...ide also holds a wiring cleat and spacer which serves to hold the wires clear of the link connecting the mechanism andthe breaker position indicator 4 Remove the front escutcheonfrom the breaker 5 Sli...

Page 19: ...Push Button 1 Nut 2 Frame 3 Spring 4 Rivet 5 Weight 5 Movable Contact 6 Spring 7 Hinge 8 Closing Solenoid _ L _ AUX SW LIC A7 M T C A M2 9 Speed Nut 10 Screw TRIP 3 1 1 Figure 9 695C161 Shunt Trip Dev...

Page 20: ...ice the movement of the armature may be delayed for a time by a timing device If a relatively long time delay seconds or minutes is desired the velocity of armature movement is governed by a piston mo...

Page 21: ...shpot Arm 8 Connecting Link 9 Instantaneous Pickup Calibration Marks counter clockwise motion decreases it The dash pot arm 7 Figure 1 1 is indexed at four points maximum 2 3 1 3 minimum from the left...

Page 22: ...instantaneous pick up value may have one of the following three ranges 4 to 9 times coil rating 6 to 12 times coil rating or 9 to 15 times coil rating The pick up setting may be varied by turning the...

Page 23: ...overcurrent trip devices have been replaced Positive tripping is achieved when adjustment screw 2 Figure 10 is in such a position that it will always carry the trip paddle on the trip shaft beyond the...

Page 24: ...against trip paddle 14 tripping thebreaker open ADJUSTMENTS The only adjustment to be made on the reverse current device is to make sure that the trip rod has a minimum overtravel of 1 32 of an inch...

Page 25: ...nciple that the instantaneous value of current flowing in the three conductors or in four conductors on four wire systems must add to zero unless ground current is flowing Therefore if the electrical...

Page 26: ...Power Sensor Successful operations in the test position should be ob tained before proceedingwith the Power Sensor trouble shooting 3 A PST 1 Power Sensor Test Kit must be available Figure 21 Check t...

Page 27: ...Coil Remotely Located 1 Terminal 2 External Ground Sensor Coil 3 White Polarity Dot 2 Check to be sure no continuity exists between R and A or between R and C 3 Temporarily connect jumper from shield...

Page 28: ...ngle phase testing unless the signal is shorted at the terminal board Figure 22 Jumper points 1 and 5 during overcurrent test The above considerations shouldindicate which of the four major components...

Page 29: ...C CONTtt ii IT R TO IEt O 1 tE tJi AL c 5RDUNO SEN SO COi l n n 75 11 Jt 50U R C E T P I C L f 0 JtJD F A JLT Co i E TiON eREAK E i 1 C t l 1 G eOuiJD SENSO OiSCO t4 IE i A NC ttlC T R NAl Gi OUNO 5SN...

Page 30: ...NGE AVA IL ABLE PER D E V ICE R A N G E OF 6 TO 12 T IMES IS F U RNISHED U N L E S S 1 f fi H I I I I I I O T H E RW I S E SPECIFI E D S E T T I NGIS ARE AT 12 T IM E S RATING r TOTA L cURVES ARE P L...

Page 31: ...TIIP liniNG Figure 25 109HL689 Time Curve 5 Unsolder three leads at ground disconnect and pull wire through hole in back frame On stationary breakers withfourthwire ground disconnect unsolder leads at...

Page 32: ...o wiring diagram 0102C3698 Figure 26 The voltage 208V AC or 230V AC to be monitored is connected to terminals 1 and 2 of the time delay box The undervoltage device 32 R T t C o N NE c T tr o c T O ME...

Page 33: ...unit is the faulty component A B Check input voltages across terminals 1 2 on static box These voltages should be as follows 1 Device 177L3 16 G 12 208 or 230volts A C 2 Device 177L316 G 14 125 volts...

Page 34: ...y device and its construction is similar The adjustments and replacement of t is device are the same as those described above for the static time delay undervoltage device UNDERVOLTAGE LOCKOUT DEVICE...

Page 35: ...eaker opens lever 2 rotates counterclockwise about pin 14 The motion is transmitted through links 1 and 13 to paddle 12 which operates bell alarm switch 11 If the device has the lockout feature the mo...

Page 36: ...wn to engage the trip shaft paddle in the tripped position 1 Figure 31 8041865 Open Fuse Lockout Device 1 Mounting Holes 2 Lever 3 Reset Button 4 Collor 5 Armature 6 Coil 36 4 2 Check that each armatu...

Page 37: ...embly of the existing backframe with the new front frame Addition of Shunt Trip Device Auxiliary witch Undervoltage Device Bell Alarm Lockout Device Drawout Mechanism Conversion to Elec Oper Covered B...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 39: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 40: ...further information call or write your local General Electric Sales Office or Distribution Equipment Division 41 Woodford Avenue Plainville CT 06062 USA GENERAL fl ELECTRIC w w w E l e c t r i c a l P...

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