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TYPICAL 

CONNECTION  DIAGRAM 

Figure  13.  (2 8 6B209)  Reverse  Current  Tripping 

Device 

1 .  

2 .  

2A. 

2B. 

3. 

4. 

5 .  

6 .  

7 .  

Series  Coil 

Adjusting  Nut 

Locking  Nut 

Trip  Rod 

Spring 

Potential  Coil 

Calibration Nut 

Armature 

Pole  Pieces 

7A. 

8 .  

9 .  

10. ' 

1 1 . 

1 2 .  

1 3 .  

1 4 .  

Screws 

Counterweight 

Stop  Screw 

Mounting Screw 

Screw  (Lower Stud) 

Trip  C rank 

Screw  (Lower Stud) 

Trip  Paddle 

The  device  consists  of  a  series  coil  (1), with  an 

iron  core  mounted between two  pole pieces 

(7) 

and 

a potential  coil  connected across  a  constant source 

of voltage  and mounted  around  a  rotary type arma­

ture  (6). 

Calibration  spring  (3)  determines  the 

armature pick-up  value  when  a  reversal  of current 

occurs. 

As  long  as  the  flow  of  current  through  the 

breaker  is  in  the  normal  direction,  the  magnetic 

flux  of  the  series  coil  and  the  magnetic  flux of the 

potential  coil  produce  a  torque  which  tends  to 

rotate  the armature counterclockwise.  The calibra­

tion  spring  (3)  also  tends  to  rotate  the  armature 

in  the  same  direction. 

This  torque  causes  the 

24 

armature  to  rest  against  stop  screw  (9) attached 

to  a  bearing  plate  on  the  right  side  of the device. 

If 

the  current  through  the  series  coil  (1)  is 

reversed,  armature  (6) tends to move in a clockwise 

direction against the  restraint of calibration spring 

(3 ) .   When the current reversal exceeds the calibra­

tion  setting,  the  armature  will  move  in  a clockwise 

direction.  This  causes  trip  rod  (2B) to  move up­

wards  against trip paddle  (14),  tripping the breaker 

open. 

ADJUSTMENTS 

The  only  adjustment to be  made  on the reverse 

current  device  is  to  make  sure  that  the  trip  rod 

has  a  minimum  overtravel  of 1/32 of an inch beyond 

the point of  tripping  the breaker. The only occasion 

this  adjustment  should have to  be  made  is when  an 

old  device  is  being  replaced  by  a  new one . 

The  new  device will be factory  adjusted so that 

the  top  end of  the  trip  rod  (2B )  will  extend  1/2  inch 

above  the  top  of the  device  case,  and  no  additional 

adjustments  of  the  trip  rod should  be  required.  To 

obtain the proper  1 /32 of  an  inch  overtravel,  close 

the breaker  and proceed as  follows : 

1 .   Loosen the  locking  nut  (2A). 

2 .   Manually  lift  the  trip  rod and vary  the position 

of  the  adjusting  nut  (2),  thus  establishing the 

position  of the  adjusting nut where the breaker 

is  just tripped.  (NOTE  - Be sure that  all parts 

of the person  are  kept  clear  of moving breaker 

parts  when tripping the breaker. 

3 .   With  this  position  of  the  adjusting  nut  estab­

lished,  advance  the  adjusting  nut  upward  one 

and one  half  turns. 

4 .   Tighten  the  locking nut  and the  minimum  1/32 

of  an inch overtravel  of the trip  rod  should be 

obtained. 

REPLACEMENT 

Replacement  of  the  ED- 1  Reverse  Current 

Device  is  accomplished  by  means  of  the  same 

procedure  as  that  followed  in  the  case  of  the  E C  

Overcurrent  Trip  Devices.  There  i s ,   however, 
one  additional  step  to  the  taken.  This  consists 
of  disconnecting  the  leads  of  the  potential  coil. 

These  are  connected to  a  small two point terminal 

board  mounted  between  two  of  the  phases  on  the 

breaker  base. 

After  the  new  device  has  been 

installed,  adjust  for  overtravel  of  the trip  rod  as 
described  above. 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for AK-2A-15

Page 1: ...nance Instructions Includes Supplement GEI 86153 GEI 50299E Power Circuit Breakers Types AK 2 2A 15 AK 2 3 2A 3A 25 AKU 2 3 2A 3A 25 GENERAL fj ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s...

Page 2: ...Cut Off t Jwitch Closing Switch Shunt Trip Device PROTECTIVE DEVICES Overcurrent Trip Device EC 2 Overcurrent Trip Device EC 1 Overcurrent Trip Device Reverse Current Trip Devices Power lensor Trip D...

Page 3: ...forces the shorter end of the handle upwards against the bottom of the solenoid armature and closes the breaker The breaker may be tripped open by any one of a number of electrical tripping devices w...

Page 4: ...manual handle cam and mechanism connecting link The Tripping is accomplished by the manual trip button on the escutcheon or by any of the electrical tripping devices available for use on the standard...

Page 5: ...urrent carrying parts of the breaker and their supporting structure The procedure for this operation is as follows 1 Remove the arc quenchers see section on Arc Quenchers 2 Disconnect the two insulate...

Page 6: ...lease of tripping latch check mechanism latch adjustment Worn or damaged trip unit parts Replace trip unit Bind in overcurrent trip device Replace overcurrent trip device False Tripping Overcurrent tr...

Page 7: ...ts and external control circuits They are used only on drawout type breakers A terminal board serves the same purpose on stationary mountedandgeneral purpose enclosure mounted breakers The second ary...

Page 8: ...e rear side of the stationary contacts Each of the stationary contacts pivot in a horizontal plane approximately at their mid points The end of the contact opposite to the contact tip end is formed in...

Page 9: ...ontact replacement will call for re placement of all the movable and stationary con tacts at the same time This will be the case where long use of the breaker in service has resulted in extensive wear...

Page 10: ...r Base 8 Spring REPLACEMENT OF MOVAB LE C ONTACTS 18 Figure 3 1 Coat the pivot area only of the new movable contacts with a thin coat of D50H47 grease 2 Assemble the center pole movable contacts align...

Page 11: ...hould be adjustable using eccentric numbers 1 2 or 3 These numbers are the ones visible when viewing the breaker from the front not from above The higher numbers should be reserved for tightening at f...

Page 12: ...function properly it is best to first perform the available remedial measures listed in the Trouble Shooting chart of these instructions One of the remedies 12 listed is that of proper mechanism latch...

Page 13: ...position where the contacts move before tripping occurs When this position is established note the position of the slot in the head of the adjusting screw 4 Withdraw the adjusting screw three and one...

Page 14: ...e Arc Quencher 3 Disconnect the two insulated connecting links between the mechanism and the contacts as in step 2 of the procedure for Separation of Front and Back Frames 4 Remove the two elastic sto...

Page 15: ...bly In replacing the escutcheon it may be necessary to use pliers to pull the operating shaft fully into the escutcheon in order to have space enough to replace the flat washers and the soft retainer...

Page 16: ...g axis and withdraw it Replace new contacts by reversing the pro cedure slide downward until clear of armature Coil 6 Reassemble with new coil by reversing order of procedure X C ONTACTOR The X contac...

Page 17: ...s so that enough wire will remain for connection to the new relay Sufficient original wire is allowed for this purpose 2 JL_ lJ L c 3 4 5 After the old relay has been removed the wire leads to the rel...

Page 18: ...ide also holds a wiring cleat and spacer which serves to hold the wires clear of the link connecting the mechanism andthe breaker position indicator 4 Remove the front escutcheonfrom the breaker 5 Sli...

Page 19: ...Push Button 1 Nut 2 Frame 3 Spring 4 Rivet 5 Weight 5 Movable Contact 6 Spring 7 Hinge 8 Closing Solenoid _ L _ AUX SW LIC A7 M T C A M2 9 Speed Nut 10 Screw TRIP 3 1 1 Figure 9 695C161 Shunt Trip Dev...

Page 20: ...ice the movement of the armature may be delayed for a time by a timing device If a relatively long time delay seconds or minutes is desired the velocity of armature movement is governed by a piston mo...

Page 21: ...shpot Arm 8 Connecting Link 9 Instantaneous Pickup Calibration Marks counter clockwise motion decreases it The dash pot arm 7 Figure 1 1 is indexed at four points maximum 2 3 1 3 minimum from the left...

Page 22: ...instantaneous pick up value may have one of the following three ranges 4 to 9 times coil rating 6 to 12 times coil rating or 9 to 15 times coil rating The pick up setting may be varied by turning the...

Page 23: ...overcurrent trip devices have been replaced Positive tripping is achieved when adjustment screw 2 Figure 10 is in such a position that it will always carry the trip paddle on the trip shaft beyond the...

Page 24: ...against trip paddle 14 tripping thebreaker open ADJUSTMENTS The only adjustment to be made on the reverse current device is to make sure that the trip rod has a minimum overtravel of 1 32 of an inch...

Page 25: ...nciple that the instantaneous value of current flowing in the three conductors or in four conductors on four wire systems must add to zero unless ground current is flowing Therefore if the electrical...

Page 26: ...Power Sensor Successful operations in the test position should be ob tained before proceedingwith the Power Sensor trouble shooting 3 A PST 1 Power Sensor Test Kit must be available Figure 21 Check t...

Page 27: ...Coil Remotely Located 1 Terminal 2 External Ground Sensor Coil 3 White Polarity Dot 2 Check to be sure no continuity exists between R and A or between R and C 3 Temporarily connect jumper from shield...

Page 28: ...ngle phase testing unless the signal is shorted at the terminal board Figure 22 Jumper points 1 and 5 during overcurrent test The above considerations shouldindicate which of the four major components...

Page 29: ...C CONTtt ii IT R TO IEt O 1 tE tJi AL c 5RDUNO SEN SO COi l n n 75 11 Jt 50U R C E T P I C L f 0 JtJD F A JLT Co i E TiON eREAK E i 1 C t l 1 G eOuiJD SENSO OiSCO t4 IE i A NC ttlC T R NAl Gi OUNO 5SN...

Page 30: ...NGE AVA IL ABLE PER D E V ICE R A N G E OF 6 TO 12 T IMES IS F U RNISHED U N L E S S 1 f fi H I I I I I I O T H E RW I S E SPECIFI E D S E T T I NGIS ARE AT 12 T IM E S RATING r TOTA L cURVES ARE P L...

Page 31: ...TIIP liniNG Figure 25 109HL689 Time Curve 5 Unsolder three leads at ground disconnect and pull wire through hole in back frame On stationary breakers withfourthwire ground disconnect unsolder leads at...

Page 32: ...o wiring diagram 0102C3698 Figure 26 The voltage 208V AC or 230V AC to be monitored is connected to terminals 1 and 2 of the time delay box The undervoltage device 32 R T t C o N NE c T tr o c T O ME...

Page 33: ...unit is the faulty component A B Check input voltages across terminals 1 2 on static box These voltages should be as follows 1 Device 177L3 16 G 12 208 or 230volts A C 2 Device 177L316 G 14 125 volts...

Page 34: ...y device and its construction is similar The adjustments and replacement of t is device are the same as those described above for the static time delay undervoltage device UNDERVOLTAGE LOCKOUT DEVICE...

Page 35: ...eaker opens lever 2 rotates counterclockwise about pin 14 The motion is transmitted through links 1 and 13 to paddle 12 which operates bell alarm switch 11 If the device has the lockout feature the mo...

Page 36: ...wn to engage the trip shaft paddle in the tripped position 1 Figure 31 8041865 Open Fuse Lockout Device 1 Mounting Holes 2 Lever 3 Reset Button 4 Collor 5 Armature 6 Coil 36 4 2 Check that each armatu...

Page 37: ...embly of the existing backframe with the new front frame Addition of Shunt Trip Device Auxiliary witch Undervoltage Device Bell Alarm Lockout Device Drawout Mechanism Conversion to Elec Oper Covered B...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 39: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 40: ...further information call or write your local General Electric Sales Office or Distribution Equipment Division 41 Woodford Avenue Plainville CT 06062 USA GENERAL fl ELECTRIC w w w E l e c t r i c a l P...

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