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GEI-50299 

Power  Circuit  Breakers Types 

AK-2-15 

and 

AK-2/3-25 

TROUBLES HOOTING 

ALL  E XCESS LUBRICANT S HOULD  BE REMOVED 

WITH  A  CLEAN  CLOT H  

IN 

ORDER  TO  A V OID 

ANY  ACCUMULATION  OF  DIRT  OR  DUST. 

At  each  maintenance  period,  all  s ilver  to 

s ilver friction points,  such as primar ydisconnects, 

should  be  cleaned  and  g iven  a  fresh coat of  G. E .  

Spec.  No.  D50H4 7   lubr icant. 

The following table  l ists  several typ ical s ymp­

toms  of  breaker  malfunct ion,  together  with  the ir 

causes  and  remedies. 

If,  at  any  tim e,  these 

s ymptoms  are  observed,  the ir  cause  should  be 

determined  and  the  necessar y  corrective  action 

should be  taken. 

TROUBLE 

CAUSE 

REMEDY 

Overheating 

Contacts  not  aligned 

Adjust  contacts. 

AK-2/3  Breakers 

Contacts  dirty,  greasy  or  coated  with  dark 
film 

Clean  contacts 

Contacts  badly  burned  or  pitted 

Replace  contacts 

Current  carrying  surfaces  dirty 

Clean  surfaces 

of 

current  carrying  parts 

Corrosive  atmosphere 

Relocate  or  provide  adequate  enclosure 

Insufficient  bus  or  cable  capacity 

Increase  capacity 

of bus 

or  cable 

Bolts  and  nuts  at  terminal  connections 

Tighten,  but  do  not  exceed  elastic  limit 

of 

not  tight 

bolts  or  fittings. 

Current  in  excess 

of 

breaker  rating 

Check  breaker  application  or  modify  circuit 
by  decreasing  load 

Excessive  ambient  temperature 

Provide  adequate  ventilation 

Failure  to  trip 

Travel  of  tripping  device  does  not  provide 

Re-adjust  or  replace  tripping  device  and 

AK-2  Breakers 

positive  release 

of 

tripping  latch 

check  mechanism  latch  adjustment 

Worn  or  damaged  trip  unit  parts 

Replace  trip  unit 

Bind  in  overcurrent  trip  device 

Replace  overcurrent  trip  device 

False  Tripping 

Overcurrent  trip  device  pick  up  too  low 

Check application 

of 

overcurrent  trip  device 

AK-2  Breakers 

Overcurrent  trip  device  time  setting  too  short  Check application 

of 

overcurrent  trip  device 

Bind  in  overcurrent  trip  device 

Replace  overcurrent  trip  device 

Failure  to  Close  and  Latch 

Bin

� 

in  attachments  preventing  resetting 

Re-align  and  adjust  attachments 

AK-2/3  BreaKers 

of 

late 

Latch  out 

of 

adjustment 

Adjust  latch 

Latch  return  spring  too  weak  or  broken 

Replace  spring 

Hardened  or  gummy  lubricant 

Clean  bearing  and  latch  surfaces 

Closing  solenoid  burned  out 

Replace  solenoid  coil 

Solenoid  control  device  not  functioning 

Re-adjust  or  replace  device 

properly 

False  Tripping 

Captive  Thump  screw  on  Power  Sensor 

AK-3  Breakers 

loose  fail-safe  circuitry  reverts 

Tighten  thumb  screw  on  desired  setting 

characteristic 

to 

minimum  setting  and 

maximum  time  delay 

Tap  setting  dial  on  Power  Supply  incorrectly 

Set 

dial to 

correspond  with  Power  Sensor  coil 

set 

tap 

External  Ground  Sensor  Coil  improperly 

Refer 

to 

Figure  22,  page  29  for  polarity  and 

connections.  Check  continuity  of  shield  and 

connected 

conductors  connecting  the  external  Ground 

Sensor  coil. 

Failure  to  Trip 

Loose  or  disconnected  power  sensor  dis-

Tighten  or  reconnect  disconnect  plugs 

AK-3  Breakers 

connect  plugs 

Loose  or  broken  power  sensor coil  tap 

Tighten  or  reconnect  tap  connections 

connections 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for AK-2A-15

Page 1: ...nance Instructions Includes Supplement GEI 86153 GEI 50299E Power Circuit Breakers Types AK 2 2A 15 AK 2 3 2A 3A 25 AKU 2 3 2A 3A 25 GENERAL fj ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s...

Page 2: ...Cut Off t Jwitch Closing Switch Shunt Trip Device PROTECTIVE DEVICES Overcurrent Trip Device EC 2 Overcurrent Trip Device EC 1 Overcurrent Trip Device Reverse Current Trip Devices Power lensor Trip D...

Page 3: ...forces the shorter end of the handle upwards against the bottom of the solenoid armature and closes the breaker The breaker may be tripped open by any one of a number of electrical tripping devices w...

Page 4: ...manual handle cam and mechanism connecting link The Tripping is accomplished by the manual trip button on the escutcheon or by any of the electrical tripping devices available for use on the standard...

Page 5: ...urrent carrying parts of the breaker and their supporting structure The procedure for this operation is as follows 1 Remove the arc quenchers see section on Arc Quenchers 2 Disconnect the two insulate...

Page 6: ...lease of tripping latch check mechanism latch adjustment Worn or damaged trip unit parts Replace trip unit Bind in overcurrent trip device Replace overcurrent trip device False Tripping Overcurrent tr...

Page 7: ...ts and external control circuits They are used only on drawout type breakers A terminal board serves the same purpose on stationary mountedandgeneral purpose enclosure mounted breakers The second ary...

Page 8: ...e rear side of the stationary contacts Each of the stationary contacts pivot in a horizontal plane approximately at their mid points The end of the contact opposite to the contact tip end is formed in...

Page 9: ...ontact replacement will call for re placement of all the movable and stationary con tacts at the same time This will be the case where long use of the breaker in service has resulted in extensive wear...

Page 10: ...r Base 8 Spring REPLACEMENT OF MOVAB LE C ONTACTS 18 Figure 3 1 Coat the pivot area only of the new movable contacts with a thin coat of D50H47 grease 2 Assemble the center pole movable contacts align...

Page 11: ...hould be adjustable using eccentric numbers 1 2 or 3 These numbers are the ones visible when viewing the breaker from the front not from above The higher numbers should be reserved for tightening at f...

Page 12: ...function properly it is best to first perform the available remedial measures listed in the Trouble Shooting chart of these instructions One of the remedies 12 listed is that of proper mechanism latch...

Page 13: ...position where the contacts move before tripping occurs When this position is established note the position of the slot in the head of the adjusting screw 4 Withdraw the adjusting screw three and one...

Page 14: ...e Arc Quencher 3 Disconnect the two insulated connecting links between the mechanism and the contacts as in step 2 of the procedure for Separation of Front and Back Frames 4 Remove the two elastic sto...

Page 15: ...bly In replacing the escutcheon it may be necessary to use pliers to pull the operating shaft fully into the escutcheon in order to have space enough to replace the flat washers and the soft retainer...

Page 16: ...g axis and withdraw it Replace new contacts by reversing the pro cedure slide downward until clear of armature Coil 6 Reassemble with new coil by reversing order of procedure X C ONTACTOR The X contac...

Page 17: ...s so that enough wire will remain for connection to the new relay Sufficient original wire is allowed for this purpose 2 JL_ lJ L c 3 4 5 After the old relay has been removed the wire leads to the rel...

Page 18: ...ide also holds a wiring cleat and spacer which serves to hold the wires clear of the link connecting the mechanism andthe breaker position indicator 4 Remove the front escutcheonfrom the breaker 5 Sli...

Page 19: ...Push Button 1 Nut 2 Frame 3 Spring 4 Rivet 5 Weight 5 Movable Contact 6 Spring 7 Hinge 8 Closing Solenoid _ L _ AUX SW LIC A7 M T C A M2 9 Speed Nut 10 Screw TRIP 3 1 1 Figure 9 695C161 Shunt Trip Dev...

Page 20: ...ice the movement of the armature may be delayed for a time by a timing device If a relatively long time delay seconds or minutes is desired the velocity of armature movement is governed by a piston mo...

Page 21: ...shpot Arm 8 Connecting Link 9 Instantaneous Pickup Calibration Marks counter clockwise motion decreases it The dash pot arm 7 Figure 1 1 is indexed at four points maximum 2 3 1 3 minimum from the left...

Page 22: ...instantaneous pick up value may have one of the following three ranges 4 to 9 times coil rating 6 to 12 times coil rating or 9 to 15 times coil rating The pick up setting may be varied by turning the...

Page 23: ...overcurrent trip devices have been replaced Positive tripping is achieved when adjustment screw 2 Figure 10 is in such a position that it will always carry the trip paddle on the trip shaft beyond the...

Page 24: ...against trip paddle 14 tripping thebreaker open ADJUSTMENTS The only adjustment to be made on the reverse current device is to make sure that the trip rod has a minimum overtravel of 1 32 of an inch...

Page 25: ...nciple that the instantaneous value of current flowing in the three conductors or in four conductors on four wire systems must add to zero unless ground current is flowing Therefore if the electrical...

Page 26: ...Power Sensor Successful operations in the test position should be ob tained before proceedingwith the Power Sensor trouble shooting 3 A PST 1 Power Sensor Test Kit must be available Figure 21 Check t...

Page 27: ...Coil Remotely Located 1 Terminal 2 External Ground Sensor Coil 3 White Polarity Dot 2 Check to be sure no continuity exists between R and A or between R and C 3 Temporarily connect jumper from shield...

Page 28: ...ngle phase testing unless the signal is shorted at the terminal board Figure 22 Jumper points 1 and 5 during overcurrent test The above considerations shouldindicate which of the four major components...

Page 29: ...C CONTtt ii IT R TO IEt O 1 tE tJi AL c 5RDUNO SEN SO COi l n n 75 11 Jt 50U R C E T P I C L f 0 JtJD F A JLT Co i E TiON eREAK E i 1 C t l 1 G eOuiJD SENSO OiSCO t4 IE i A NC ttlC T R NAl Gi OUNO 5SN...

Page 30: ...NGE AVA IL ABLE PER D E V ICE R A N G E OF 6 TO 12 T IMES IS F U RNISHED U N L E S S 1 f fi H I I I I I I O T H E RW I S E SPECIFI E D S E T T I NGIS ARE AT 12 T IM E S RATING r TOTA L cURVES ARE P L...

Page 31: ...TIIP liniNG Figure 25 109HL689 Time Curve 5 Unsolder three leads at ground disconnect and pull wire through hole in back frame On stationary breakers withfourthwire ground disconnect unsolder leads at...

Page 32: ...o wiring diagram 0102C3698 Figure 26 The voltage 208V AC or 230V AC to be monitored is connected to terminals 1 and 2 of the time delay box The undervoltage device 32 R T t C o N NE c T tr o c T O ME...

Page 33: ...unit is the faulty component A B Check input voltages across terminals 1 2 on static box These voltages should be as follows 1 Device 177L3 16 G 12 208 or 230volts A C 2 Device 177L316 G 14 125 volts...

Page 34: ...y device and its construction is similar The adjustments and replacement of t is device are the same as those described above for the static time delay undervoltage device UNDERVOLTAGE LOCKOUT DEVICE...

Page 35: ...eaker opens lever 2 rotates counterclockwise about pin 14 The motion is transmitted through links 1 and 13 to paddle 12 which operates bell alarm switch 11 If the device has the lockout feature the mo...

Page 36: ...wn to engage the trip shaft paddle in the tripped position 1 Figure 31 8041865 Open Fuse Lockout Device 1 Mounting Holes 2 Lever 3 Reset Button 4 Collor 5 Armature 6 Coil 36 4 2 Check that each armatu...

Page 37: ...embly of the existing backframe with the new front frame Addition of Shunt Trip Device Auxiliary witch Undervoltage Device Bell Alarm Lockout Device Drawout Mechanism Conversion to Elec Oper Covered B...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 39: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 40: ...further information call or write your local General Electric Sales Office or Distribution Equipment Division 41 Woodford Avenue Plainville CT 06062 USA GENERAL fl ELECTRIC w w w E l e c t r i c a l P...

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