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Power Circuit  Breakers Types AK-2-15 and AK-2/3-25  GEI-50299 

BASIC  BREAKER  COMPONENTS 

DISCONNECTS 

PRIMARY  DISCONNECTS 

The 

disconnects  are  attached  to the 

ends  of 

breaker  studs  on  the  rear side of the 

breaker  base.  Each disconnect assembly consists 

of  two  pair of opposed contact fingers.  These  are 

secured to the b:reake:r; stud by  a bolt which passes 

through  the  assembly and the stud.  When  engaged 

with  the  stationary  stud  of  the  enclosure,  the 

disconnect  fingers  exert  a  set  amount  of  force 

against  the  stationary  stud  through  the  action  of 

the  compression  springs.  Retainers  and  spacers 

hold  the  contact  fingers  in  correct  alignment for 

engagement  with  the  stud.  The  amount  of  force 

which  the  fingers  exert  against the stud is  deter­

mined  by  degree  to  which  the  springs  are  com­

pressed by the  bolt and nut which hold the  assembly 

together. 

This  pressure  is  factory  set  between 

60 

and 70 pounds. 

If, 

for any reason, the disconnects 

must  be  taken  apart,  the  position  of  the  nut  on 

the  bolt  should  be  carefully  noted,  so  that  in 

reasseml>lying,  the  original  amount of compression 

can  be  restored by  replacing the  nut  at  its  former 

position on the  bolt. 

SECONDARY  DISCONNECT, 

FIGURE  2 .  

The  secondary  disconnects  serve  as  connec­

tions  between  breaker  control  circuit  elements 

and  external  control  circuits .  They  are used only 

on drawout type breakers.  A terminal board serves 

the same purpose on stationary mounted and general 

purpose  enclosure  mounted breakers .  The second­

ary  disconnects  allow  removal of the breaker with­

out  the  necessity  of  having  to  detach  external  con­

nections. 

The  movable part  of  the  secondary  disconnect 

consists  of  an  insulating  body  which holds a  con­

ducting  spring  loaded  plunger  to  which  a flexible 

lead  is  attached.  As  the  breaker  moves  into  its 

enclosure,  the  plunger  is  depressed  by  sliding 

onto  the  stationary  disconnects  of  the  enclosure. 

REPLACEMENT OF  MOVABLE  SECONDARY DIS­

CONNECTS 

1. 

Unfasten  disconnect  body  from  breaker  back 

frame. 

2 .   Open  tabs  which  hold  wires  on  inner  side. 

3 .   Pull  contact  tip  loose  from  hollow  tube. 

4. 

Remove  contact  tip  by  cutting  wire  at  its 

base. 

5 .  

Push  wire  through  hollow  tube  of  new  dis­

connect assembly. 

6. 

Strip  insulation  off  end  of  wire  to  about 

1/4 

of  an inch from  end. 

7. 

Place  new  contact  tip  on  end  of  wire  and 

crimp. 

8. 

Pull  wire  through  hollow  tube  until  contact 

tip  fits  snugly  against  end  of  hollow  tube. 

9. 

Crimp  tab  on  other  side  of  assembly to hold 

wire  in  place. 

10. 

Any  hollow  tubes  which  are  not  used  should 

be  pushed  into  the  disconnect  body  and  held 

in  that  position  by placing fibre spacers over 

inner  ends  of  tubes  and  spreading  tabs. 

TIP 

HOLLOW 

TUBE 

Figure 

2 .  

(8017973) 

Movable  Secondary  Disconnects 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for AK-2A-15

Page 1: ...nance Instructions Includes Supplement GEI 86153 GEI 50299E Power Circuit Breakers Types AK 2 2A 15 AK 2 3 2A 3A 25 AKU 2 3 2A 3A 25 GENERAL fj ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s...

Page 2: ...Cut Off t Jwitch Closing Switch Shunt Trip Device PROTECTIVE DEVICES Overcurrent Trip Device EC 2 Overcurrent Trip Device EC 1 Overcurrent Trip Device Reverse Current Trip Devices Power lensor Trip D...

Page 3: ...forces the shorter end of the handle upwards against the bottom of the solenoid armature and closes the breaker The breaker may be tripped open by any one of a number of electrical tripping devices w...

Page 4: ...manual handle cam and mechanism connecting link The Tripping is accomplished by the manual trip button on the escutcheon or by any of the electrical tripping devices available for use on the standard...

Page 5: ...urrent carrying parts of the breaker and their supporting structure The procedure for this operation is as follows 1 Remove the arc quenchers see section on Arc Quenchers 2 Disconnect the two insulate...

Page 6: ...lease of tripping latch check mechanism latch adjustment Worn or damaged trip unit parts Replace trip unit Bind in overcurrent trip device Replace overcurrent trip device False Tripping Overcurrent tr...

Page 7: ...ts and external control circuits They are used only on drawout type breakers A terminal board serves the same purpose on stationary mountedandgeneral purpose enclosure mounted breakers The second ary...

Page 8: ...e rear side of the stationary contacts Each of the stationary contacts pivot in a horizontal plane approximately at their mid points The end of the contact opposite to the contact tip end is formed in...

Page 9: ...ontact replacement will call for re placement of all the movable and stationary con tacts at the same time This will be the case where long use of the breaker in service has resulted in extensive wear...

Page 10: ...r Base 8 Spring REPLACEMENT OF MOVAB LE C ONTACTS 18 Figure 3 1 Coat the pivot area only of the new movable contacts with a thin coat of D50H47 grease 2 Assemble the center pole movable contacts align...

Page 11: ...hould be adjustable using eccentric numbers 1 2 or 3 These numbers are the ones visible when viewing the breaker from the front not from above The higher numbers should be reserved for tightening at f...

Page 12: ...function properly it is best to first perform the available remedial measures listed in the Trouble Shooting chart of these instructions One of the remedies 12 listed is that of proper mechanism latch...

Page 13: ...position where the contacts move before tripping occurs When this position is established note the position of the slot in the head of the adjusting screw 4 Withdraw the adjusting screw three and one...

Page 14: ...e Arc Quencher 3 Disconnect the two insulated connecting links between the mechanism and the contacts as in step 2 of the procedure for Separation of Front and Back Frames 4 Remove the two elastic sto...

Page 15: ...bly In replacing the escutcheon it may be necessary to use pliers to pull the operating shaft fully into the escutcheon in order to have space enough to replace the flat washers and the soft retainer...

Page 16: ...g axis and withdraw it Replace new contacts by reversing the pro cedure slide downward until clear of armature Coil 6 Reassemble with new coil by reversing order of procedure X C ONTACTOR The X contac...

Page 17: ...s so that enough wire will remain for connection to the new relay Sufficient original wire is allowed for this purpose 2 JL_ lJ L c 3 4 5 After the old relay has been removed the wire leads to the rel...

Page 18: ...ide also holds a wiring cleat and spacer which serves to hold the wires clear of the link connecting the mechanism andthe breaker position indicator 4 Remove the front escutcheonfrom the breaker 5 Sli...

Page 19: ...Push Button 1 Nut 2 Frame 3 Spring 4 Rivet 5 Weight 5 Movable Contact 6 Spring 7 Hinge 8 Closing Solenoid _ L _ AUX SW LIC A7 M T C A M2 9 Speed Nut 10 Screw TRIP 3 1 1 Figure 9 695C161 Shunt Trip Dev...

Page 20: ...ice the movement of the armature may be delayed for a time by a timing device If a relatively long time delay seconds or minutes is desired the velocity of armature movement is governed by a piston mo...

Page 21: ...shpot Arm 8 Connecting Link 9 Instantaneous Pickup Calibration Marks counter clockwise motion decreases it The dash pot arm 7 Figure 1 1 is indexed at four points maximum 2 3 1 3 minimum from the left...

Page 22: ...instantaneous pick up value may have one of the following three ranges 4 to 9 times coil rating 6 to 12 times coil rating or 9 to 15 times coil rating The pick up setting may be varied by turning the...

Page 23: ...overcurrent trip devices have been replaced Positive tripping is achieved when adjustment screw 2 Figure 10 is in such a position that it will always carry the trip paddle on the trip shaft beyond the...

Page 24: ...against trip paddle 14 tripping thebreaker open ADJUSTMENTS The only adjustment to be made on the reverse current device is to make sure that the trip rod has a minimum overtravel of 1 32 of an inch...

Page 25: ...nciple that the instantaneous value of current flowing in the three conductors or in four conductors on four wire systems must add to zero unless ground current is flowing Therefore if the electrical...

Page 26: ...Power Sensor Successful operations in the test position should be ob tained before proceedingwith the Power Sensor trouble shooting 3 A PST 1 Power Sensor Test Kit must be available Figure 21 Check t...

Page 27: ...Coil Remotely Located 1 Terminal 2 External Ground Sensor Coil 3 White Polarity Dot 2 Check to be sure no continuity exists between R and A or between R and C 3 Temporarily connect jumper from shield...

Page 28: ...ngle phase testing unless the signal is shorted at the terminal board Figure 22 Jumper points 1 and 5 during overcurrent test The above considerations shouldindicate which of the four major components...

Page 29: ...C CONTtt ii IT R TO IEt O 1 tE tJi AL c 5RDUNO SEN SO COi l n n 75 11 Jt 50U R C E T P I C L f 0 JtJD F A JLT Co i E TiON eREAK E i 1 C t l 1 G eOuiJD SENSO OiSCO t4 IE i A NC ttlC T R NAl Gi OUNO 5SN...

Page 30: ...NGE AVA IL ABLE PER D E V ICE R A N G E OF 6 TO 12 T IMES IS F U RNISHED U N L E S S 1 f fi H I I I I I I O T H E RW I S E SPECIFI E D S E T T I NGIS ARE AT 12 T IM E S RATING r TOTA L cURVES ARE P L...

Page 31: ...TIIP liniNG Figure 25 109HL689 Time Curve 5 Unsolder three leads at ground disconnect and pull wire through hole in back frame On stationary breakers withfourthwire ground disconnect unsolder leads at...

Page 32: ...o wiring diagram 0102C3698 Figure 26 The voltage 208V AC or 230V AC to be monitored is connected to terminals 1 and 2 of the time delay box The undervoltage device 32 R T t C o N NE c T tr o c T O ME...

Page 33: ...unit is the faulty component A B Check input voltages across terminals 1 2 on static box These voltages should be as follows 1 Device 177L3 16 G 12 208 or 230volts A C 2 Device 177L316 G 14 125 volts...

Page 34: ...y device and its construction is similar The adjustments and replacement of t is device are the same as those described above for the static time delay undervoltage device UNDERVOLTAGE LOCKOUT DEVICE...

Page 35: ...eaker opens lever 2 rotates counterclockwise about pin 14 The motion is transmitted through links 1 and 13 to paddle 12 which operates bell alarm switch 11 If the device has the lockout feature the mo...

Page 36: ...wn to engage the trip shaft paddle in the tripped position 1 Figure 31 8041865 Open Fuse Lockout Device 1 Mounting Holes 2 Lever 3 Reset Button 4 Collor 5 Armature 6 Coil 36 4 2 Check that each armatu...

Page 37: ...embly of the existing backframe with the new front frame Addition of Shunt Trip Device Auxiliary witch Undervoltage Device Bell Alarm Lockout Device Drawout Mechanism Conversion to Elec Oper Covered B...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 39: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 40: ...further information call or write your local General Electric Sales Office or Distribution Equipment Division 41 Woodford Avenue Plainville CT 06062 USA GENERAL fl ELECTRIC w w w E l e c t r i c a l P...

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