background image

1 1. 

When  all  wires have been connected,  refasten 

the  body  of  the  assembly  to the breaker  back 

frame. 

ARC  QUENCHER 

The  arc  quencher  is  an  integral  riveted  as­

sembly  composed  of  two  ceramic  side  plates,  a 

series of steel plates,  and a muffler.  The  assembly 

is covered by a  wrap  around  of  insulating material 

which  inhibits  any  sidewise emission of gases. The 

steel  plates  are  held  in position and  supported  by 

the  ceramic  sides  which  are  grooved  vertically 

to  provide  recesses  for  the  vertical  edges  of  the 

steel  plates.  The  bottom  edges of the  latter  form 

an  inverted 

"V" 

along  the  path 

of 

the  arc  that 

may  be  drawn between  the  breaker  contacts  during 

interruption.  The  steel  plates  have  the  effect  of 

breaking  up  the  arc,  and  cooling  it  and  the gases 

that result  from interruption.  The entire assembly 

provides  a "chimney"  effect  which directs the hot, 

ionized gases upwards through the steel plates and 

mufflers  and  allows  their  safe  and  controlled 

escape  at  a  cooler  temperature. 

The  muffler  at  the  top  of  the  assembly  is a 

serpentine  shaped  strip of perforated, copper plated 

steel. 

It 

is  important  that  the perforations  of  the 

muffler  be  kept  open,  since  their  closure  could 

tend  to  prevent  the  escape  of  the  gases  along the 

desired  path.  At  the regular  maintenance  inspec­

tion,  it  would  be  well  to check  their  condition  and 

open  any  of  the  perforations  that  appear  to  be 

clogged. 

If 

any  very  extensive  burning  or  corrosion 

is  noted  in  the arc quencher,  it should be  replaced. 

Replacement  is  also  indicated  if  any  breaks  or 

cracks are noted in the ceramic  material. 

REPLACEMENT 

Removal of  the arc quencher is simply a matter 

of  lifting  the  assembly  up  and  out,  after  the steel 

retainer  across  the front  of  the arc quenchers  has 

been  removed.  The  upper  edge  of  the  steel  arc 

runner,  fastened  to  the  back  plate of  the breaker, 

fits  into  a  recess  in  the  back  portion  of  the arc 

quencher  which  locates  it  in  its  proper  position 

upon  replacement.  Make  sure  the  steel retainer 

is  replaced  and  fastened  firmly  to  its  mounting 

studs  after  the  arc quenchers  have been replaced. 

BREAKER  CONTACT  STRUCTURE 

The  copper  current  carrying  parts  of  the 

breaker  are  all  mounted  on  a  common  base  of 

insulating  material  made  of  polyester  glass  mat. 

The  copper  of  each  pole  consist  of an  upper  stud 

and  pivot,  stationary  contacts,  two movable contact 

arms,  a  movable  contact  pivot,  and  the  lower  stud. 

The  upper  stud branches into two pivot surfaces 

on  its  inner  end  on  the  forward  or  front  side of 

the  breaker  base. 

Each  of  these  convex  pivot 

surfaces  mates  with  the  concave pivot surface on 

the  rear  side  of  the  stationary  contacts.  Each 

of 

the  stationary  contacts  pivot  in  a  horizontal  plane 

approximately  at  their  mid-points.  The end  of the 

contact  opposite  to  the  contact  tip  end 

is 

formed 

into  the  shape  of  a  small  hook.  A tension spring 

engages  this  hook  and  provides  the  necessary 

contact  pressure  at  the pivot and also at the point 

of contact with  the movable contact arm.  When the 

breaker  contacts  open,  a  projection  on the contact 

tip  end  of  the  stationary  contact  bears  against  a 

stop pin restricting  the  movement of the stationary 

contact.  This  arrangement  results in  a continual 

high  force  existing  between  the  mating  pivot 

surfaces. 

The  movable  contact  arms  pivot  in 

J. 

vertical 

plane,  each making contact with a pair of stationary 

contacts,  and  thus  providing  four  low  resistant 

parallel  paths  of  current  for  each  breaker  pole. 

The  movable  contacts  rotate 

about 

a  burnished, 

silver  plated,  copper  pin  which,  in  turn, 

is 

held 

by  a  pivot  support.  Each side of  the pivot  support 

bears against  the lower, outer surface of the contact 

arm  and  supplies  a  second  low  resistance  path 

through  the  pivot.  A  "U"  shaped  spring clip  made 

of  silver  plated  conducting  material  provides  an 

additional current  path  and  protects  the other con­

tact  surfaces  of  the  pivot  against  pitting  when in 

motion. 

It 

also contributes  to  the  force tending to 

increase  the  contact  pressure  between  the  lower 

ends  of  the movable contacts and  the  pivot support. 

The  movable contact pivot support is  mounted 

securely  to  the  breaker  base. 

If, 

as is normally 

the  case,  the pole is equipped with an overcurrent 

trip  device, one of the terminals  of the series coil 

of  the  trip  unit  is  fastened  to  the  lower  end  of 

the  pivot  support. 

The  other  terminal  of  the 

coil  fastens  to  the  lower  stud. 

CONTACT  ADJUSTMENTS 

The  only adjustment  to  be  made  on the breaker 

contacts  is  that  of  contact  wipe.  This  may  be 

described as the  distance  the  movable  and  station­

ary  move  while  they  are  touching  one  another  in 

the  process  of  breaker  closing.  The  amount  of 

contact  wipe  can  be  measured  by  comparing  the 

position  of  the  front  surface  of  the  stationary 

contact  when  the  breaker  is  open  to  its  position 

when  the  breaker  is  closed,  in  reference  to  some 

absolutely  stationary  part  of  the  breaker.  The 

most  convenient  stationary  part  of  the breaker  to 

use  as  a  reference  point  is  the  steel  arc  runner 

above  and  behind  the  stationary  contacts. 

The  amount  of  wipe  the  contacts  should  have 

is  nominally 

1/8 

of  an  inch. 

A  plus  or  minus 

tolerance  of 

1/32 

of  an  inch  is  allowed. 

The  means  of  adjusting  contact  wipe  is  pro­

vided  by  an  eccentric  pin  which  passes  through 

the  center  of  the movable contact  assembly.  Each 

end  of  this  pin  has  a  free,  projecting,  hexagon 

• 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for AK-2A-15

Page 1: ...nance Instructions Includes Supplement GEI 86153 GEI 50299E Power Circuit Breakers Types AK 2 2A 15 AK 2 3 2A 3A 25 AKU 2 3 2A 3A 25 GENERAL fj ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s...

Page 2: ...Cut Off t Jwitch Closing Switch Shunt Trip Device PROTECTIVE DEVICES Overcurrent Trip Device EC 2 Overcurrent Trip Device EC 1 Overcurrent Trip Device Reverse Current Trip Devices Power lensor Trip D...

Page 3: ...forces the shorter end of the handle upwards against the bottom of the solenoid armature and closes the breaker The breaker may be tripped open by any one of a number of electrical tripping devices w...

Page 4: ...manual handle cam and mechanism connecting link The Tripping is accomplished by the manual trip button on the escutcheon or by any of the electrical tripping devices available for use on the standard...

Page 5: ...urrent carrying parts of the breaker and their supporting structure The procedure for this operation is as follows 1 Remove the arc quenchers see section on Arc Quenchers 2 Disconnect the two insulate...

Page 6: ...lease of tripping latch check mechanism latch adjustment Worn or damaged trip unit parts Replace trip unit Bind in overcurrent trip device Replace overcurrent trip device False Tripping Overcurrent tr...

Page 7: ...ts and external control circuits They are used only on drawout type breakers A terminal board serves the same purpose on stationary mountedandgeneral purpose enclosure mounted breakers The second ary...

Page 8: ...e rear side of the stationary contacts Each of the stationary contacts pivot in a horizontal plane approximately at their mid points The end of the contact opposite to the contact tip end is formed in...

Page 9: ...ontact replacement will call for re placement of all the movable and stationary con tacts at the same time This will be the case where long use of the breaker in service has resulted in extensive wear...

Page 10: ...r Base 8 Spring REPLACEMENT OF MOVAB LE C ONTACTS 18 Figure 3 1 Coat the pivot area only of the new movable contacts with a thin coat of D50H47 grease 2 Assemble the center pole movable contacts align...

Page 11: ...hould be adjustable using eccentric numbers 1 2 or 3 These numbers are the ones visible when viewing the breaker from the front not from above The higher numbers should be reserved for tightening at f...

Page 12: ...function properly it is best to first perform the available remedial measures listed in the Trouble Shooting chart of these instructions One of the remedies 12 listed is that of proper mechanism latch...

Page 13: ...position where the contacts move before tripping occurs When this position is established note the position of the slot in the head of the adjusting screw 4 Withdraw the adjusting screw three and one...

Page 14: ...e Arc Quencher 3 Disconnect the two insulated connecting links between the mechanism and the contacts as in step 2 of the procedure for Separation of Front and Back Frames 4 Remove the two elastic sto...

Page 15: ...bly In replacing the escutcheon it may be necessary to use pliers to pull the operating shaft fully into the escutcheon in order to have space enough to replace the flat washers and the soft retainer...

Page 16: ...g axis and withdraw it Replace new contacts by reversing the pro cedure slide downward until clear of armature Coil 6 Reassemble with new coil by reversing order of procedure X C ONTACTOR The X contac...

Page 17: ...s so that enough wire will remain for connection to the new relay Sufficient original wire is allowed for this purpose 2 JL_ lJ L c 3 4 5 After the old relay has been removed the wire leads to the rel...

Page 18: ...ide also holds a wiring cleat and spacer which serves to hold the wires clear of the link connecting the mechanism andthe breaker position indicator 4 Remove the front escutcheonfrom the breaker 5 Sli...

Page 19: ...Push Button 1 Nut 2 Frame 3 Spring 4 Rivet 5 Weight 5 Movable Contact 6 Spring 7 Hinge 8 Closing Solenoid _ L _ AUX SW LIC A7 M T C A M2 9 Speed Nut 10 Screw TRIP 3 1 1 Figure 9 695C161 Shunt Trip Dev...

Page 20: ...ice the movement of the armature may be delayed for a time by a timing device If a relatively long time delay seconds or minutes is desired the velocity of armature movement is governed by a piston mo...

Page 21: ...shpot Arm 8 Connecting Link 9 Instantaneous Pickup Calibration Marks counter clockwise motion decreases it The dash pot arm 7 Figure 1 1 is indexed at four points maximum 2 3 1 3 minimum from the left...

Page 22: ...instantaneous pick up value may have one of the following three ranges 4 to 9 times coil rating 6 to 12 times coil rating or 9 to 15 times coil rating The pick up setting may be varied by turning the...

Page 23: ...overcurrent trip devices have been replaced Positive tripping is achieved when adjustment screw 2 Figure 10 is in such a position that it will always carry the trip paddle on the trip shaft beyond the...

Page 24: ...against trip paddle 14 tripping thebreaker open ADJUSTMENTS The only adjustment to be made on the reverse current device is to make sure that the trip rod has a minimum overtravel of 1 32 of an inch...

Page 25: ...nciple that the instantaneous value of current flowing in the three conductors or in four conductors on four wire systems must add to zero unless ground current is flowing Therefore if the electrical...

Page 26: ...Power Sensor Successful operations in the test position should be ob tained before proceedingwith the Power Sensor trouble shooting 3 A PST 1 Power Sensor Test Kit must be available Figure 21 Check t...

Page 27: ...Coil Remotely Located 1 Terminal 2 External Ground Sensor Coil 3 White Polarity Dot 2 Check to be sure no continuity exists between R and A or between R and C 3 Temporarily connect jumper from shield...

Page 28: ...ngle phase testing unless the signal is shorted at the terminal board Figure 22 Jumper points 1 and 5 during overcurrent test The above considerations shouldindicate which of the four major components...

Page 29: ...C CONTtt ii IT R TO IEt O 1 tE tJi AL c 5RDUNO SEN SO COi l n n 75 11 Jt 50U R C E T P I C L f 0 JtJD F A JLT Co i E TiON eREAK E i 1 C t l 1 G eOuiJD SENSO OiSCO t4 IE i A NC ttlC T R NAl Gi OUNO 5SN...

Page 30: ...NGE AVA IL ABLE PER D E V ICE R A N G E OF 6 TO 12 T IMES IS F U RNISHED U N L E S S 1 f fi H I I I I I I O T H E RW I S E SPECIFI E D S E T T I NGIS ARE AT 12 T IM E S RATING r TOTA L cURVES ARE P L...

Page 31: ...TIIP liniNG Figure 25 109HL689 Time Curve 5 Unsolder three leads at ground disconnect and pull wire through hole in back frame On stationary breakers withfourthwire ground disconnect unsolder leads at...

Page 32: ...o wiring diagram 0102C3698 Figure 26 The voltage 208V AC or 230V AC to be monitored is connected to terminals 1 and 2 of the time delay box The undervoltage device 32 R T t C o N NE c T tr o c T O ME...

Page 33: ...unit is the faulty component A B Check input voltages across terminals 1 2 on static box These voltages should be as follows 1 Device 177L3 16 G 12 208 or 230volts A C 2 Device 177L316 G 14 125 volts...

Page 34: ...y device and its construction is similar The adjustments and replacement of t is device are the same as those described above for the static time delay undervoltage device UNDERVOLTAGE LOCKOUT DEVICE...

Page 35: ...eaker opens lever 2 rotates counterclockwise about pin 14 The motion is transmitted through links 1 and 13 to paddle 12 which operates bell alarm switch 11 If the device has the lockout feature the mo...

Page 36: ...wn to engage the trip shaft paddle in the tripped position 1 Figure 31 8041865 Open Fuse Lockout Device 1 Mounting Holes 2 Lever 3 Reset Button 4 Collor 5 Armature 6 Coil 36 4 2 Check that each armatu...

Page 37: ...embly of the existing backframe with the new front frame Addition of Shunt Trip Device Auxiliary witch Undervoltage Device Bell Alarm Lockout Device Drawout Mechanism Conversion to Elec Oper Covered B...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 39: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 40: ...further information call or write your local General Electric Sales Office or Distribution Equipment Division 41 Woodford Avenue Plainville CT 06062 USA GENERAL fl ELECTRIC w w w E l e c t r i c a l P...

Reviews: