GE BAKER HUGHES Masoneilan SVi 1000, Quick Start Manual

Page 1: ...Masoneilan SVi 1000 Positioner Quick Start Guide Rev L BHGE Data Classification Public...

Page 2: ...IDED THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS T...

Page 3: ...Assembly 30 Step 2 Connecting the Tubing and Air Supply 31 Step 3 Wiring the SVi1000 32 Wiring Guidelines 33 Wiring an SVi1000 Unit 34 4 Check Out and Configuration 39 Overview 39 Step 1 Inspect the...

Page 4: ...C 04 2012 Updated ES 761 to Rev D D 05 2013 Updated Rotary Kit Components all E 09 2013 Updated load limits switch drawing and added a reference to that section in installation Added polarity caution...

Page 5: ...or other important information Read the instructions carefully before installing and maintaining your instrument Total compliance with all WARNING and CAUTION notices is required for safe operation In...

Page 6: ...on Under normal operation compressed supply gas is vented from the SVi1000 to the surrounding area and may require additional precautions or specialized installations Intrinsically Safe Installation P...

Page 7: ...nnel asphyxiation Use only genuine replacement parts which are provided by the manufacturer to guarantee that the products comply with the essential safety requirements of the European Directives Chan...

Page 8: ...This page intentionally left blank...

Page 9: ...ician efficiently in stall and setup an SVi1000 If you experience problems that are not documented in this guide refer to the SVi1000 Instruction Manual call your local representative go to valves bhg...

Page 10: ...nnectors Optionally you can order a unit configured with two digital switches or a 4 20 mA position re transmit output Figure 1 shows the standard interface board Figure 1 Operator Controls Standard A...

Page 11: ...board and optional gauges Figure 2 Optional Digital Switches and Gauges Figure 3 shows the optional position retransmit interface board and optional gauges Figure 3 Optional Position Retransmit Solid...

Page 12: ...Auto Find Stops This function automatically sets the lower and upper stops See Auto Find Stops on page 43 for this procedure Open Stop Adjustment Use the Open Stop Adjustment screw to perform an upper...

Page 13: ...ation activity Normal Mode In this mode the valve follows the 4 20 mA input signal HART Override mode In HART override mode the local user interface buttons are disabled until any button is pushed the...

Page 14: ...ing then the unit requires a reset after correcting the failsafe condition Commission Processes These are temporary states activated when a local user interface issued command dictates their use When...

Page 15: ...sent an LED being active and dashes represent the LEDs off The pattern shown recurs as long as that condition exists Figure 5 Example LED Pattern Table 1 LED Light Patterns and Troubleshooting Indicat...

Page 16: ...sufficient Process Failure Pattern depends on which process failed and repeats until Cancel button is pushed Setting out of range If a setting is out of range the associated Green LED flashes at twice...

Page 17: ...C All rights reserved Masoneilan SVi1000 Positioner Quick Start Guide 17 Major Components Figure 6 shows the unit s major components for reference Figure 6 SVi1000 Major Components Electronics Module...

Page 18: ...This page intentionally left blank...

Page 19: ...ed in this manual may cause loss of life and property Before installing or using this instrument READ THE INSTRUCTIONS CAREFULLY Refer to Hazardous Location Installation and Declaration of Conformity...

Page 20: ...uit unless the controller is HART compatible or has a HART filter Loss of control or a process upset may occur if the controller output circuit is not compatible with a HART signal 2019 Baker Hughes a...

Page 21: ...Necessary Precautions To avoid injury or the process being affected when installing or replacing an SVi1000 positioner on a control valve ensure that If the valve is located in a hazardous area ensur...

Page 22: ...on rotary control valves that have less than 60 rotation such as the Camflex Figure 7 shows the kit components Figure 7 Rotary Kit Components Figure 8 shows a side view of a Camflex actuator the SVi10...

Page 23: ...tension shaft to the valve position take off shaft Figure 10 Figure 10 Extension Shaft to the Valve Position Take off Shaft Long Side Mounting Holes Mounting Bracket Mount the long end of the mounting...

Page 24: ...g retains it in that position Vacuum service The valve shaft is drawn into the body by the vacuum acting on the shaft but the magnetic coupling must be assembled flush with the mounting bracket 3 Perf...

Page 25: ...ura tions Any amount of rotation Clockwise or counter clockwise 0 50 Travel Mid Stroke 0 1000 2019 Baker Hughes a GE company LLC All rights reserved Masoneilan SVi1000 Positioner Quick Start Guide 25...

Page 26: ...ontact with the skirt around the alignment ring on the SVi1000 Figure 11 CAUTION Do not carry the positioner by the alignment ring Figure 11 Camflex V Seal Align the end of the magnet holder assembly...

Page 27: ...required 7 16 Combination Wrench 2 required 3 8 Combination Wrench 1 2 Combination Wrench Phillips Head Screw Driver M4 Hex Key M3 Hex Key 1 Mount the standard reciprocating mounting bracket to the v...

Page 28: ...right position Table 3 Reciprocating Valve Mounting Hole and Turnbuckle Length Actuator Size Masoneilan 87 88 Stroke Mounting Hole Lever Hole Turnbuckle Length 6 and 10 0 5 0 8 12 7 20 32 mm A A 1 25...

Page 29: ...rod end to the bracket using four M5 X 10 mm flat head screws 8 Attach the left hand threaded rod end to the take off rod with 1 4 20 UNC nut and thread the left hand lock nut onto the rod end 9 Move...

Page 30: ...ure Position Linearity 13 Mount the SVi1000 to the bracket and secure with four M6 socket head cap screws Integrated Magnet Assembly The IM Integrated Magnet assembly kit is an optional assembly inten...

Page 31: ...ubing to the air supply port Minimum tubing diameter 1 4 Figure 17 Figure 17 Air Ports 2 Pipe the output air from the output pressure port to the actuator Minimum tubing diameter 1 4 NOTE The SVi1000...

Page 32: ...bove the spring range of the actuator but may not exceed the rated actuator pressure Refer to the valve or actuator instruction manual Step 3 Wiring the SVi1000 WARNING Comply with current national an...

Page 33: ...se that would interfere with the HART tones with the shield grounded Shield must be properly grounded in only one place For details and calculation methods for wiring resistance and capacitance and fo...

Page 34: ...ctors To connect CAUTION For proper operation maintain signal polarity and respectively CAUTION You must read Appendix B Optional Switch Load Limits on page 59 before proceeding The load across these...

Page 35: ...wires fully in to the appropriate terminal Loosen the terminal screw if required to insert the wire Refer to the label next to each screw terminal to determine the function of the terminal and correct...

Page 36: ...itches Unit To troubleshoot control loop connections 1 Connect a DC voltmeter across the input terminals For an input current between 4 and 20 mA the voltage varies between 11V and 9 V respective If v...

Page 37: ...ceeds 11 V check that polarity is correct If the polarity is correct but the voltage is less than 8 05 V then the current source voltage is not compliant 2 Verify that source can supply 20 mA to SVi10...

Page 38: ...This page intentionally left blank...

Page 39: ...de 1 Step 1 Inspect the Actuator Linkages or Rotary Adapter on page 41 2 Step 2 Verify Mounting and Linkage Adjustment on page 41 3 Step 3 Checking the Magnet on page 41 4 Step 4 Checking the Air Supp...

Page 40: ...nded values for Aggressive ness is 0 for control valves without volume boosters In applications with volume boosters and or quick exhaust valves are used the Aggressiveness Level is not as influential...

Page 41: ...tep 2 Verify Mounting and Linkage Adjustment Inspect the mounting and make any needed adjustments before running the positioner and checking the digital configuration Step 3 Checking the Magnet There...

Page 42: ...Closed the value should be between 1000 and 1000 for a reciprocating valve or a 60 rotation rotary valve At mid travel the value should be between 1000 and 1000 for a greater than 60 rotation rotary v...

Page 43: ...tions Prior to changing the SVi1000 configuration check the existing configuration Use the proce dures that follow to run auto stops run open stop adjustment and perform preset or auto tune WARNING Th...

Page 44: ...stment button for two to seven seconds until green LED 2 illuminates then release Green LED 2 flashes 2 Move the valve to the desired location via the Open Stop Adjustment Screw Figure 21 Figure 21 Op...

Page 45: ...un Auto Tune Auto Tune on page 48 PID Settings The third method is to manually tune PID settings for fine tuning if desired See the online help Preset Tune Preset tuning is done according to valve act...

Page 46: ...C All rights reserved 46 BHGE To use preset tuning values Use the Configuration Selection Switch to select a preset tuning value Figure 23 Figure 23 Configuration Selection Switch Configuration Select...

Page 47: ...Actuator Size Examples 1 9 Small 1 4 5 Camflex 7 15 SR 2 A 2 6 Camflex 7 15 SR 3 B 3a 6 87 ATC 3 15 SR 3b 6 88 ATO 11 23 SR 3c 10 87 ATC 3 15 SR 3d 10 88 ATO 11 23 SR 4 C 4s 6 87 ATC 6 30 SR 4b 6 88 A...

Page 48: ...0 for an ATO valve Air to Open application 8 for an ATC valve Air to Close application Figure 24 Configuration Selection Switch 2 Press the Autotune button until green LED 3 lights then release appro...

Page 49: ...t available during normal ValVue operation Contact BHGE or a channel partner for more information ValVue and SVi1000 DTM Trial Version You must download the ValVue software and the SVi1000 DTM softwar...

Page 50: ...port or Bluetooth A HART modem and appropriate cables Masoneilan Software For ValVue 3 or DTM registration you must run the frame application i e ValVue 3 PACTware etc as Administrator For instance f...

Page 51: ...ce Library https valves bhge com resource center and enter ValVue in the search field arrow in Figure 25 Figure 25 Download Center Search for Valve 3 The results appear red box in Figure 25 2 Click Do...

Page 52: ...u have a previous install of ValVue 3 you are prompted to uninstall first and then you must run the installer again to finish the upgrade NOTE If you are upgrading from ValVue 2 x you must update the...

Page 53: ...all the SVi1000 DTM 1 Go to the Resource Library https valves bhge com resource center and enter SVI1000 DTM in the search field red arrow in Figure 28 Figure 28 Download Center Search for SVi1000 DTM...

Page 54: ...ve the download file to your laptop PC Don t install from the website 4 Open Windows Explorer and click the Windows Downloads folder NOTE If you have a previous install of the SVi1000 DTM you are prom...

Page 55: ...user interface checkout and configuration can also be performed using the standard HART communications interface Connect the HART Handheld Communicator HHC to the SVi1000 as shown in Figure 30 Refer t...

Page 56: ...This page intentionally left blank...

Page 57: ...provides interoperability with leading control systems suppliers SVi1000 Setups A typical system setup is shown in Figure 31 General Purpose Installation schematic Wiring diagrams are generalized actu...

Page 58: ...he intrinsic safety barrier The case grounding screws are located on the outside of the case The case is isolated from all circuitry and can be grounded locally in accordance with applicable codes Com...

Page 59: ...tly across the power source the current will be limited only by the capacity of the power source and the switch can be damaged This section discusses the necessary precautions when configuring a syste...

Page 60: ...s on closed the external voltage must be dropped across the load Figure 33 The load must be designed such that the current in the circuit is 1 A at all times Some 3rd party devices such as incandescen...

Page 61: ...en the connection is shown in Option 2 The barrier must have adequate resistance to limit inrush current as the fuse cannot limit inrush current see Wiring Option 2 Power source can be part of DCS PLS...

Page 62: ...the valve position by outputting a 4 20mA analog signal If the positioner stops working due to lose of loop power or malfunctioning the retransmit output stays at around 3 2 mA This section discusses...

Page 63: ...ner self regulates voltage as current flows through it Additionally it also doesn t confirm what system voltage is available under load conditions Therefore if com pliance testing needs to be done it...

Page 64: ...VDC This is the available system voltage at the maximum output Table 6 lists some compliance voltage readings at positioner terminals at several currents Table 6 Expected Voltage Range at Positioner T...

Page 65: ...o 100 non condensing Humidity Effect Less than 0 2 after 2 days at 104 F 40 C 95 Rela tive Humidity Electromagnetic Compatibility Electrostatic IEC 61514 Industrial Process Control systems methods of...

Page 66: ...ition Auto Tune SVi1000 performs automatic determination of the optimal valve position control param eters In addition to P I D the position algo rithm uses damping symmetry for exhaust and fill time...

Page 67: ...n 5 mA Upper Range Value for Split Range Operation 8 mA to 20 mA Lower Range Value for Split Range Operation 4 mA to 14 mA Wire Size 12 28 AWG Strip Length 0 43 in 11 mm Digital Communication HART Com...

Page 68: ...T Physical Device Type Positioner HART cmd rev 5 or 7 Device type 204 0x00cc DD Registered with the Field Comm Group Yes Integration with HART Host software ValVue standalone ValVue AMS SNAP ON applic...

Page 69: ...supply Air Capacity flow coefficient Loading CV 0 30 Venting CV 0 40 Air Consumption 0 19 scf min 5 4 L min at 30 psi 2 1 bar supply 0 30 scf min 8 5 L min at 60 psi 4 2 bar supply 0 40 scf min 11 4...

Page 70: ...mbly with position retransmit SVi1000 PR G Assembly with position retransmit and gauges With Integrated Magnet SVi1000 IM Assembly with integrated magnet SVi1000 G IM Assembly with gauges and integrat...

Page 71: ...000 SVi1000 Housing Cover Replacement Part Number 720045085 999 000 SVi1000 Position Retransmit Terminal Board Electronic Assembly Part Number 720045084 999 000 SVi1000 Switch Terminal Board Electroni...

Page 72: ...ration of Conformity The following pages provide the agency approved installation procedure for hazardous locations which is followed by the Declaration of Conformity WARNING The installation procedur...

Page 73: ...t to return upon demand REV Description Date A Initial Release Dec 15 2010 B ADR 003590 Oct 18 2011 C ADR 003639 Feb 7 2012 D ADR 003652 March 5 2012 E ADR 003853 Jun 03 2013 F ADR 004045 Dec 15 2015...

Page 74: ...RE TYPE 5 4 TEMPERATURE CODE 5 5 NOTES RELATED TO INTRINSIC SAFETY 6 INTRINSICALLY SAFE INSTALLATION WIRING REQUIREMENTS 6 1 MODELS SVI1000ABC WHERE A SW OR NONE INSTALLATION 6 2 MODEL SVI1000ABC WHER...

Page 75: ...mosphere Adherence to these requirements assures that the SVi1000 will not cause ignition of the surrounding atmosphere Hazards related to control of the process are beyond the scope of this manual Fo...

Page 76: ...pe depends on wiring glands the glands must be certified for the type of protection required The metal housing is a die cast alloy which is predominately aluminum X Marking on label Since the SVi1000...

Page 77: ...es are SVi1000 abc Where a none SW or PR b none or G c none or IM MODEL DESCRIPTION SVi1000 SVi1000 Assembly SVi1000 SW SVi1000 Assembly with switches SVi1000 G SVi1000 Assembly with gauges SVi1000 SW...

Page 78: ...d trade secret This document and all information herein is the property of Dresser LLC It is confidential and must not be made public or copied and is subject to return upon demand For operation in ha...

Page 79: ...D T4 Ta 40oC to 85oC Class I Zone 2 AEx nC IIC T4 Gc T4 Ta 40oC to 85oC Ingress Protection NEMA 4X IP66 Canada Approvals FM Canada Approved FM17CA0046X Intrinsically Safe Temperature Classification Cl...

Page 80: ...Pressure 100 psig Clean instrument air and natural gas are the typical supply sources 5 2 4 Current 4 to 20mA 5 3 Enclosure Type NEMA 4X Type 4X IP66 5 4 Temperature Code T4 Ta 85 C 5 5 Notes Related...

Page 81: ...ZARDOUS LOCATION UNSPECIFIED EXCEPT THAT BARRIERS MUST NOT BE SUPPLIED FROM NOR CONTAIN UNDER NORMAL OR ABNORMAL CONDITIONS A SOURCE OF POTENTIAL WITH RESPECT TO EARTH IN EXCESS OF 250 VOLTS RMS OR 25...

Page 82: ...RIERS MUST NOT BE SUPPLIED FROM NOR CONTAIN UNDER NORMAL OR ABNORMAL CONDITIONS A SOURCE OF POTENTIAL WITH RESPECT TO EARTH IN EXCESS OF 250 VOLTS RMS OR 250 VOLTS DC 1 2 3 4 Optional Hand Held Commun...

Page 83: ...he barrier earthing requirements must comply with the installation requirements of the country of use Factory Mutual requirements USA ANSI ISA RP12 6 Installation of Intrinsically Safe Systems for Haz...

Page 84: ...indicated on the associated apparatus If the optional Hand Held Communicator is used on the Hazardous Area side of the barrier then the capacity and inductance of the communicator must be added and t...

Page 85: ...rings are in place and not damaged and all wires are securely connected When installing the main cover ensure the gasket is seated in the cover flange groove the flange area is not corroded and the s...

Page 86: ...This page intentionally left blank...

Page 87: ......

Page 88: ...5 1276 Fax 88 7 495 585 1279 Houston Texas Phone 1 281 671 1640 Fax 88 1 281 671 1735 INDIA Mumbai Phone 91 22 8354790 Fax 88 91 22 8354791 SAUDI ARABIA Phone 966 3 341 0278 Fax 88 966 3 341 7624 New...