GE Cafe CS980SN1SS, Technical Service Manual

Page 1: ...GE Appliances General Electric Company Louisville Kentucky 40225 31 9182 CS980SN1SS Technical Service Guide February 2009 GE Consumer Industrial 1 2 3 4 5 Start 0 9 8 7 6 GE Café Radiant Range ...

Page 2: ... avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position an...

Page 3: ...nge Control ERC 13 Electronic Range Control ERC Pin Locator 20 ERC Failure Codes 23 Griddle Operation 17 Ground Strap Installation for 3 Wire Power Cord 6 Introduction 4 Lower Oven Bottom Element 14 Lower Oven Control 15 Lower Oven Drawer 12 Lower Oven Operation 16 Lower Oven Top Element 14 Nomenclature 5 Range Components 12 Range Lockout Relay 17 Rangetop 12 Schematic 24 Thermal Switch 19 Warrant...

Page 4: ...venient baking from 150 degrees to 450 degrees Dual Size Ribbon Element Offers a convenient choice of using a 9 or 12 heating element depending on the size of the pan Warming Zone Provides low heat capability for foods making meal coordination simple Pre seasoned Cast Iron Griddle Provides an extra large cooking surface for meats pancakes or other food usually prepared in a frying pan or skillet I...

Page 5: ...enclature Feature Pack C S 9 8 0 S N 1 S S C GE Café SS Stainless Steel Engineering Code S Slide In Model Stainless Model Year Mini manual The letter designating the year repeats every 12 years Example T 1974 T 1986 T 1998 Serial Number The first two numbers of the serial number identify the month and year of manufacture Example AS123456S January 2009 A JAN 2009 S D FEB 2008 R F MAR 2007 M G APR 2...

Page 6: ...st the upper center screw and tighten it in place Note In the following step be sure that the ground strap does not contact any insulation that would prevent full contact with the range frame 6 Place the metal ground plate over the bottom of the copper ground strap with the word GROUND facing away from the range frame Press strap and plate against the range frame and attach them with the ground sc...

Page 7: ...the display when there has been a power outage OVEN LIGHT Pad Touch to turn the oven light on or off DELAY START Pad Use along with COOKING TIME or SELF CLEAN pads to set the oven to start and stop automatically at a time you set COOKING TIME Pad Touch and then touch the number pads to set the amount of time you want your food to cook The oven will shut off when the cooking time has run out CLEAR ...

Page 8: ...e 1 2 Notes Always use the included drawer rack when using the Lower Oven Drawer The lower oven drawer cannot be used during a self clean cycle of the upper oven Do not put food foil or cookware directly on the bottom of the lower oven drawer Always use the included drawer rack If foods require a cover use only foil or lids able to withstand baking temperatures Do not use plastic Maximum height of...

Page 9: ...dle with a stiff brush and hot water Using soap is not recommended and harsh detergents should never be used Towel dry immediately and apply a light coat of cooking spray or vegetable oil while the griddle is still warm Store in a cool dry place Do not wash in a dishwasher Griddle Precautions If something has spilled under the griddle it should be cleaned up as soon as possible to prevent baked on...

Page 10: ... with Oven Door Removed Lower Oven Compartment Shown with Lower Oven Drawer Removed Convection Fan Lower Oven Drawer Meat Probe Outlet Broil Element Bake Element Oven Temperature Sensor Control Panel Bake Element Broil Element Thermostat Capillary Tube Roller Catch ...

Page 11: ...t Relay Bake Element Broil Element Convection Element Griddle Relay 1 Griddle Relay 2 Rangetop Shown with Rangetop wire harnesses and ground wire disconnected Single Surface Element Dual Surface Element Cook Warm Zone Surface Element Single Surface Element Dual Surface Element Hot Surface Indicator Light Assembly Thermal Switch ...

Page 12: ...wer Oven Drawer The lower drawer can be removed by pulling the drawer straight out until it stops pressing the tabs firmly inward on both sides of the drawer rails and pulling the drawer forward until disengaged from the drawer guides The lower drawer can be installed by placing each drawer rail around each inner rail guide and sliding both in slightly to hook them then firmly sliding the drawer a...

Page 13: ... 4 Phillips head screws from the 2 bottom of the control panel 7 Disconnect the 2 rangetop wire harnesses 8 Remove the 1 4 in hex head screw that attaches the ground wire to the range 9 Carefully lift the rangetop and place it on a protective surface Note When installing the rangetop be sure both rangetop wire harnesses are positioned underneath the heat shield Service Position Disconnect Disconne...

Page 14: ...ve element from the oven Note When installing the element be sure to place element under the 3 retainers before installing element to floor screws Retainers Lower Oven Top Element To remove the lower oven top element Remove the lower oven drawer See 1 Lower Oven Drawer Remove the 2 slotted screws and the oven rear 2 panel See Lower Oven Bake Element Remove the two 1 4 in hex head screws that 3 att...

Page 15: ...rom the control 5 Push up and release the capillary bulb from each capillary bulb clip 7 Remove the 4 Phillips head screws and the locator pin from the top of the left side panel 8 Remove the six 1 4 in hex head screws from the back of the left side panel 9 Carefully spread the rear of the left side panel out from the range approximately 10 inches 6 Squeeze and remove the capillary bulb clips and ...

Page 16: ...ntacts COM to NO close supplying L1 to the baking elements pilot lamp and heating lamp The pilot lamp will be lit because neutral is not interrupted The control cycling contacts N to H close supplying Neutral to the baking elements and heating lamp Note When the control is turned counterclockwise both elements are at L1 potential regardless of the status of contacts N to H Neutral is cycled to con...

Page 17: ...pper oven and control panel and energizes the lockout relay that locks out the surface units so they cannot be activated See Control Features The control RY3 relay will close and complete the circuit that supplies the voltage to the lockout relay The relay is also energized when the oven door is locked COM to NO closed When energized the lockout relay will open contacts 7 to 1 and 9 to 3 disconnec...

Page 18: ...bake element Fan alternates CW and CCW rotation Red box indicates cycling contacts Preheat Cooling Blower The two speed cooling blower is located on the rear of the range Air is pulled in by the blower blades through slots below the control panel and circulated in the space below the component compartment and above the top of the oven liner The air is exhausted through the right side of the oven v...

Page 19: ...ed under the rangetop on the burner box floor and protects the electronics from damage should a high temperature condition occur when the range is in the self clean mode The thermal switch is wired in series with the lock motor switches The thermal switch opens at 265 F The switch closes when temperatures cool below approximately 220 F If the thermal switch opens during the following conditions Ov...

Page 20: ...TB655 Convection Motor CCW TB660 Door Lock Motor TB661 Door Lock Common CN2 CN950 TB650 TB101 TB655 TB102 TB640 TB630 TB620 RY 540B RY 501A1 RY 502A1 TB660 TB661 RY 500A1 CN2 Sensor Thermal Switch Door Lock Switch Door Unlock Switch Probe CN950 Glass Touch Board RY500A1 Broil RY501A1 Bake RY502A1 Convection Element RY540B Double Line Break Switch Door Unlock Switch Probe ...

Page 21: ...play while the lock motor is in motion When the door is locked the word LOCKED will remain illuminated in the display Note When the door is either being locked or unlocked both lock switches will be in the open position Switch 3 controls cooling fan motor speed Hi speed is used when the self clean cycle is selected and the door is locked and low speed for other oven selections when the door is unl...

Page 22: ...C NO open Yellow Orange N A 3 Cooling Fan Motor Speed Hi speed in clean Low speed in other modes C NO closed C NC open C NO open C NC closed Gray Red Black Blue 4 Lower oven and all surface unit lockout in Clean cycle C NO closed C NC open C NO open C NC closed Red Violet Brown Door Lock Assembly top view shown with insulation and cover removed Lock Assembly Removal The lock assembly is attached t...

Page 23: ...e with 2 ohms per degree change Look for damaged harness terminals if not a bad sensor F5 A to D system fault Replace control F6 Range Lockout Switch issues Check connections on lockout motor and CN6 of control F7 Shorted matrix or START key Determine if problem is with Key Panel or control by disconnecting ribbon cable and measuring flat cable using pinout chart Allow up to 1000 ohms when pressin...

Page 24: ...G Disconnect electrical power before servicing Caution Label all wires prior to disconnection Wiring errors can cause improper and dangerous operation Verify operation after servicing Schematic Schematic Diagram ...

Page 25: ...h vary from state to state To know what your legal rights are consult your local or state consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 For The Period Of GE Will Replace One Year Any part of the range which fails due to a defect in materials or workmanship During this From the date of the limited one year warranty GE will also provi...