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GE Industrial Control Systems  GEEP-124-I           Copyright 1997,1998 The General Electric Company, USA

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GEEP-124-I  Horizontal Induction Motor

WPI, Antifriction Bearing

Belt and Chain Drives

General

A belt or chain drive delivers torque by virtue of

an unbalance in tension between the two sections of the
belt or chain. Thus, there is an unbalanced, lateral force
on the belt sheave or chain sprocket. The lateral force is
transmitted to the bearing of the drive motor and is a
significant component in the magnitude and direction of
the bearing loading.

The capability of a motor to deliver torque by or a

chain drive is a function of the motor horsepower, speed,
and bearings. Unless the motor was specifically ordered
suitable for  this type of drive, it should not be employed
without first consulting the factory, through the nearest
General Electric office.

Belt and chain drive motors can be furnished with

the slide rails for adjusting belt tension. Such slide rails
should be levered and adjusted as discussed for
foundation caps and sole plates, under Mounting. The
slide rails should be positioned such that the axis of the
drive motor shaft and the axis of the driven equipment
shaft are parallel and that the centerline of the belt
sheave or chain sprocket on the drive motor is in the
same vertical plane as the sheave or sprocket  of the
driven equipment. The relative location of the drive
motor and driven equipment should permit belt or chain
tightening or loosening. The belt sheave gear sprocket
should be mounted as close to the motor end shield as
reasonably possible.

For V-belt drives, align the sheave or pulley with

considerable care to avoid axial thrust on the bearings.
The belt tension should be such as to just prevent
slippage at full load. Too great a belt tension will cause
greater bearing loading than is necessary resulting in
additional bearing heating and wear. It is incorrect to
overtighten the belt tension on high-inertia loads in
order to prevent belt slippage and “squealing” during the
acceleration period. The belt tension should be set to just
prevent slippage at full load, full speed conditions and to
allow slip during acceleration.

The tension ratio, the pulling ratio and the

peripheral belt speed should not exceed the following
values:

Type of

Belt

Tension

Ratio

Pulling

Ratio

Peripheral Belt

Speed*

V-belt

7/1

8/1

5000 feet/minute

*Unless otherwise recommended by the belt

manufacturer.

For chain drives, adjust the chain length relative

to the distance between sprocket centerlines to permit a
slight sag of the chain on its slack span or side. The
distance between sprocket centerlines should not be less
than the diameter of the larger sprocket, plus the radius
of the smaller one. The maximum acceptable chain
manufacturer. The lubrication and maintenance of the
chain should be in accordance with the chain
manufacturer’s instructions.

DLCGEEP-124-I/000, Approved, 2016-11-11, CampinasDM

Summary of Contents for Custom 8000

Page 1: ...or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to GE Industrial Control Systems Custom 8000 is a registered trademar...

Page 2: ...Storage 5 Installation 7 Alignment and Coupling 9 Wiring and Grounding 11 Operation General 13 Maintenance General 19 Maintenance Grease Recommendation 23 Maintenance Drive End Bearing 25 Maintenance...

Page 3: ...to machinery with high noise levels use proper care and procedures in handling lifting installing operating and maintaining the equipment before operating replace any covers that have been removed for...

Page 4: ...following National Electrical Manufacturers Association 2101 Street N W Washington DC 20037 American National Standards Institute 1430 Broadway New York NY 10018 Attention Sales Department The Institu...

Page 5: ...SONNEL OR BOTH Always lift or move the unit with all assembly bolts screws and studs in place secured with the shaft clamp in position when supplied supplied on machines with sleeve bearings only Mach...

Page 6: ...storage must be protected from moisture condensation on the windings and other critical parts To prevent condensation energize the machine s space heaters to keep the machine temperature above the ro...

Page 7: ...F SUPPLIED SHOULD NOT EXCEED 80 PERCENT OF THE IGNITION TEMPERATURE REFER TO FACTORY FOR INFORMATION ON SURFACE TEMPERATURE DUST AND OR LINT SHOULD NOT BE ALLOWED TO BUILD UP AROUND THE SURFACE OF THE...

Page 8: ...be firmly attached to the foundation to withstand the applied torques and normal vibration forces It is also imperative that they be supported evenly on the foundation and be located in a level plane...

Page 9: ...nufacturer If a machined vertical surface is not accessible on one or both coupling halves feeler or block gauges may be substituted for the two dial indicators in performing the angular alignment che...

Page 10: ...Fig 2 Mark the locations of the indicating button with a visible mark Set the two dial indicators to zero Then with each coupling a full end float rotate the two coupling halves in 90 degree increment...

Page 11: ...5 This check may prevent having to break the electrical connections later The stator winding leads are terminated with connectors for bolting to corresponding connectors on the cable from the owner s...

Page 12: ...ide of the accessory terminal box cover This gasketed cover should be kept closed to prevent the entrance of moisture dust and conducting particles The gasketed cover should be kept closed to prevent...

Page 13: ...sulting unbalance in currents will in general be significant For example the locked rotor current will be unbalanced by the same percentage as the voltage but at operating speed the percentage unbalan...

Page 14: ...RESULT IN INJURY TO PERSONNEL Insulation resistance is determined by applying a dc voltage typically 500 or 1000 Volts across insulation measuring the current flow after the voltage has been applied f...

Page 15: ...oubling the insulation resistance for each 10C reduction in temperature for conditions above the dew point It has been found to be reasonable for new windings The polarization index is frequently help...

Page 16: ...red Initial test run The starting current of a motor is several times the rated current This starting current causes the windings to heat at a much higher rate than normal and causes the windings to h...

Page 17: ...nce with NEMA Standard MG 1 20 52 and MG 1 20 53 to be within the following limits unless otherwise specified in the sales contract Speed RPM Maximum Peak to Peak Amplitude Inches on Bearing Housing M...

Page 18: ...rent forces on the winding end turns are many times greater than the normal condition For the above reasons the frequency of starts and the magnitude of rotational inertia of the connected load must b...

Page 19: ...repairs in the course of its life it is recommended that they be done in a General Electric Service Shop WARNING BEFORE INITIATING MAINTENANCE PROCEDURES DISCONNECT ALL POWER SOURCES TO MACHINES AND A...

Page 20: ...n will vary with the item being inspected and with the severity of local environmental conditions Certain items such as winding temperature bearing temperature and vibration amplitude should be monito...

Page 21: ...ndicate its general condition and allows room for cleaning with a flexible vacuum hose When the rotor is removed on a less frequent schedule more of the winding is accessible For a routine inspection...

Page 22: ...are required for drying a winding with circulating current The winding should be thoroughly cleaned in order to remove dirt and contamination as an important part of the program to increase the insul...

Page 23: ...located on the outboard side of the end shield at the bottom of the bearing housing and make certain that the grease relief hole is free of hardened grease The grease fitting is located at the end of...

Page 24: ...hing liquid through the housing while the machine is operating Flush until no grease comes out with the liquid For flushing use hot mineral oil not more than 100 C or 212 F 4 Continue the cleaning by...

Page 25: ...though high quality design and workman ship are incorporated in a bearing it sometimes becomes necessary to remove if for maintenance It is for this reason that the following instructions are include...

Page 26: ...th Reassembly of the bearing should be performed in the following manner 1 Inspect the bearing housing and related parts for foreign material Clean if necessary 2 The machined fits and critical surfac...

Page 27: ...acement Even though high quality design and workman ship are incorporated in a bearing it sometimes becomes necessary to remove if for maintenance It is for this reason that the following instructions...

Page 28: ...hould be performed in the following manner 1 Inspect the bearing housing and related parts for foreign material Clean if necessary 2 The machined fits and critical surfaces of the end shield bearing h...

Page 29: ...IS RECOMMENDED TROUBLE SHOOTING CHART Trouble Possible Cause Action Motor will not start Power not connected Connect power to control and control to motor Check contacts Low Voltage Check motor namepl...

Page 30: ...e Overheating Overloaded Measure loading with ammeter and compare with full load current on nameplate Reduce load Electrical load unbalance Check for voltage unbalance or single phasing Restricted ven...

Page 31: ...nd up or damaged Replace seals Bearings Noisy or Vibrating Defective bearings or rough journal Replace bearings or resurface shaft antifriction type Wrong grade of grease Remove old grease and relubri...

Page 32: ...t and repair Synchronous generator Failure of the machine to Wrong connections Check stator rotor and exciter connections check regulator wiring produce rated output Open circuits Test by ring out cir...

Page 33: ...al Induction Motor WPI Antifriction Bearing BOLT TIGHTENING REFERENCE Bolt size Torque in LB FT Dry Lubricated 1 4 20 8 7 5 16 18 17 14 3 8 16 30 23 7 16 14 50 38 1 2 13 75 56 5 8 11 150 112 3 4 10 26...

Page 34: ...sential parts which may deteriorate at an unpredictable rate over a period of time for which the mode of failure is more subtle Air filters used to remove dirt should be inspected and cleaned periodic...

Page 35: ...al Application or Multiple Units Full Protection one set of each item as originally supplied First Seven Items in 1 as applicable Rotor Stator Exciter Rotor Exciter Stator Synchronous Machines only Re...

Page 36: ...relative location of the drive motor and driven equipment should permit belt or chain tightening or loosening The belt sheave gear sprocket should be mounted as close to the motor end shield as reaso...

Page 37: ...nstruction which permits easy maintenance without sacrificing strength or rigidity These motors have received special inspection during the manufacturing and assembly operations to assure that all par...

Page 38: ...Bearing Cap 19 Bearing Insulation 20 Antifriction Bearing 21 Cover 22 Bearing Locknut Assembly 23 End Shield Gasket when used 24 Upper Half End Shield 25 Air Deflector 26 Fan 27 Dowel Pin 28 Heater F...

Page 39: ...the stator core where it is directed upward into the top cover In a dripproof machine cooling air enters the frame through openings in the end shields The air is then directed by the air deflectors in...

Page 40: ...mental laminations punched from magnetic silicon steel The punchings are accurately positioned and stacked to maintain a true stator bore The core is build up axially with packets of punchings separat...

Page 41: ...GE Industrial Control Systems GEEP 124 I Fort Wayne Indiana46802 41 DLCGEEP 124 I 000 Approved 2016 11 11 CampinasDM...

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