GE GEK-106465A, Instruction Manual

Page 1: ...8512 E gemultilin ge com Internet www GEMultilin com Copyright 2006 GE Multilin CIO Remote CAN Digital I O Module Instruction manual GEK 106465A GE Multilin Avda Pinoa 10 48170 Zamudio SPAIN T 34 94 485 88 00 F 34 94 485 88 45 E gemultilin euro ge com g GE Consumer Industrial Multilin ...

Page 2: ...RVIEW 9 2 2 SUMMARY OF FEATURES 9 2 3 ORDERING CODE 10 2 4 TECHNICAL SPECIFICATIONS 11 2 4 1 INPUTS 11 2 4 2 OUTPUTS 11 2 4 3 CONTROL POWER SUPPLY 11 2 4 4 CAN BUS 11 2 4 5 ENVIRONMENTAL CHARACTERISTICS 11 2 4 6 PACKAGING AND WEIGHT 12 2 4 7 TYPE TESTS 12 2 4 8 APPROVALS 12 3 HARDWARE 13 3 1 MODULE DESCRIPTION 13 3 2 MECHANICAL DESCRIPTION 14 3 2 1 MOUNTING 14 3 2 2 REAR COVER DESCRIPTION 16 3 3 W...

Page 3: ...S OUTPUTS 32 5 2 1 INPUT OUTPUT BOARDS SETTINGS 32 5 2 2 INPUTS OUTPUTS STATUS 36 6 ACCEPTANCE TESTS 39 6 1 VISUAL INSPECTION 39 6 2 GENERAL CONSIDERATIONS ON THE POWER SUPPLY NETWORK 39 6 3 ISOLATION TESTS 40 6 4 INDICATORS 40 6 5 POWER SUPLY TESTING 40 6 6 COMMUNICATION WITH THE MASTER UNIT 41 6 7 INPUTS AND OUTPUTS 41 6 7 1 DIGITAL INPUTS 41 6 7 2 CONTACT OUTPUTS 42 6 7 3 CIRCUIT CONTINUITY SUP...

Page 4: ...r new relay BEFORE ATTEMPTING TO INSTALL OR USE THE RELAY IT IS IMPERATIVE THAT ALL WARNINGS AND CAUTIONS IN THIS MANUAL ARE REVIEWED TO HELP PREVENT PERSONAL INJURY EQUIPMENT CAUTION THE OPERATOR OF THIS INSTRUMENT IS ADVISED THAT IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED IN THIS MANUAL THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED FIGURE 1 1 CIO FRONT VIEW Installation must b...

Page 5: ...erifies that the model number is the correct model ordered FIGURE 1 2 IDENTIFICATION LABEL A4454P5 Please ensure that you receive the following items with your CIO unit Mounting screws for rear terminals and for fixing the relay to a cabinet Wiring diagram For product information instruction manual updates and the latest software updates please visit the GE Multilin Home Page www GEMultilin com ...

Page 6: ...ICA ASIA AND AUSTRALIA GE MULTILIN 215 Anderson Avenue L6E 1B3 Markham ON CANADA Tel 1 905 294 6222 Fax 1 905 201 2098 E mail gemultilin tech ge com The information provided herein does not intend to cover all details of variations of the equipment nor does it take into account the circumstances that may be present in your installation operating or maintenance activities Should you wish to receive...

Page 7: ...rrectly grounded This is required not only for personal protection but also for avoiding a voltage difference between the CIO serial port and the master unit port which could produce anomalies in communication GE Multilin will not be responsible for any damage in the relay or connected equipment whenever this elemental safety rule is not followed ...

Page 8: ...hese modules are a power supply and input output boards FIGURE 1 3 HARDWARE ARCHITECTURE As shown on the diagram above Contact Inputs Outputs are signals associated to physical input output contacts in the relay and their status is sent received through the CAN BUS of the associated equipment F600 or F650 This CAN connection to the master unit can be made through fiber optic cable or through coppe...

Page 9: ...corporate a CAN BUS port in two physical media glass fiber optic and cable The fiber optic port allows connection to the master unit for a single CIO unit For connections including several CIO units the cable port must be used If the master unit is a F650 then communication must always be in fiber optic ...

Page 10: ... against electromagnetic disturbances as well as simplified wiring and commissioning CIO module I O configuration and management are performed exclusively from the master unit This master unit manages the CIO inputs and outputs in the same way as its own 2 2 SUMMARY OF FEATURES INPUTS Inputs programmable from the master unit Programmable activation voltage level Programmable debounce time for each...

Page 11: ...J DESCRIPTION I O board 1 in slot H 1 16 digital inputs 8 outputs 2 8 digital inputs 8 outputs 2 trip close circuit supervision circuits 4 32 digital inputs 5 16 digital inputs 8 analog inputs I O board 1 in slot J 0 None 1 16 inputs 8 outputs 4 32 digital inputs See Note 1 5 16 digital inputs 8 analog inputs See Note 1 Auxiliary Voltage LO 24 48 Vdc range 19 2 57 6 HI 110 250 Vdc range 88 300 120...

Page 12: ... L R 40 ms at 125 Vdc 0 25 A with L R 40 ms at 250 Vdc 2 4 3 CONTROL POWER SUPPLY LO low range Range 24 to 48 Vdc from 24 Vdc 15 to 48 Vdc 20 HI high range Range 110 to 250 Vdc from 110 Vdc 15 to 250 Vdc 20 110 to 240 Vac from 110 Vac 15 to 240 Vac 20 Consumption 5 W typical 0 25 W more per each activated output Interruptions Typical 100 ms without unit reset 2 4 4 CAN BUS Baudrate 125 kbits per s...

Page 13: ...d common mode disturbances in the frequency range 0Hz to 150 kHz immunity test IEC 1000 4 5 4 Surge immunity test IEC 1000 4 12 IEC 60255 22 1 III Noise 1 MHz Oscillatory waves immunity test IEC 1000 4 4 EC 61000 4 4 IEC60255 22 4 IV Electrical fast transient burst immunity test IEC 1000 4 6 IEC60255 22 6 III Immunity to conducted disturbances induced by radio frequency fields EMC Emisivity IEC 60...

Page 14: ...ty to tolerate auxiliary voltage interruptions dips Oversized components highly resistant to temperature are used For example all capacitors are specified to stand up to 105ºC transformer components are specially designed to stand up to 180ºC the used MOSFET transistor is of very low resistance supports high voltage and is refrigerated by an oversized heat sink This allows supporting extremely hig...

Page 15: ... made of a conductor thermoplastic flame retardant V0 highly resistive material which guarantees the unit s immunity to all kinds of EMI RFI ESD interferences As well an IP51 IEC 529 protection degree against dust and water through the front and with the relay mounted in the panel In order to guarantee safety and preventing access to the unit by unauthorized personnel the front communications port...

Page 16: ...HARDWARE GEK 106465A CIO Remote CAN Digital I O Module 15 FIGURE 3 3 REAR PANEL MOUNTING FIGURE 3 4 DRILLING DIMENSIONS 4 5 114 0 7 5 190 5 10 3 262 0 O 0 3 7 0 5 3 134 0 ...

Page 17: ...ing is performed through the terminal blocks located on the rear The rest of the terminal blocks for power supply inputs outputs incorporate high quality connectors with the capacity to withstand a rated current of 15 A at 300 V These terminal blocks admit a cable section of up to 2 5 mm2 AWG 12 ...

Page 18: ...ch of these modules can be selected between the following options Option 1 Board with 16 inputs and 8 outputs Option 2 Board with 8 digital inputs 4 circuit supervision outputs 6 conventional outputs and two current sensing outputs Each model has a different wiring diagram as follows FIGURE 3 5 WIRING DIAGRAM FOR MODELS CIOH2J1 226B5113F1 ...

Page 19: ...HARDWARE 18 CIO Remote CAN Digital I O Module GEK 106465A FIGURE 3 6 WIRING DIAGRAM FOR MODEL CIOH1J1 226B5113F2 ...

Page 20: ...s of board MIXED SUPERVISION TERMINA 1 2 1 CC1 COIL 1 2 CC2 52 a 3 CC3 COIL 1 4 CC4 52 b 5 CC5 CC1 6 CC6 CC2 7 CC7 CC3 8 CC8 CC4 9 COMMON 1 8 COMMON 1 4 10 COMMON 9 16 COMMON 5 8 11 CC9 CC5 12 CC10 CC6 13 CC11 CC7 14 CC12 CC8 15 CC13 COIL 2 16 CC14 52 a 17 CC15 COIL 2 18 CC16 52 b 19 20 21 22 23 24 25 26 27 28 29 30 31 I SENS 32 33 34 I SENS 35 36 OUTPUTS INPUTS O8 O7 O1 O2 O3 O4 O5 O6 O1 O6 O7 O8...

Page 21: ... voltage is detected in terminals 1 2 circuit 1 CONTACT INPUT_00_09 Vb_COIL1 Active when voltage is detected in terminals 3 4 circuit 1 CONTACT INPUT_00_10 Va_COIL2 Active when voltage is detected in terminals 15 16 circuit 2 CONTACT INPUT_00_11 Vb_COIL1 Active when voltage is detected in terminals 17 18 circuit 2 CONTACT INPUT_00_12 O7_SEAL Active if current is detected by sensor in output O7 F31...

Page 22: ...he second group The symmetrical location of digital inputs is an optimization for ensuring a high isolation between groups that belonging to different groups could be connected to separate batteries and therefore a greater distance between circuits is required 3 4 2 1 WITHOUT SUPERVISION This is a very frequent case and we must only wire the tripping circuit to terminals 35 and 36 leaving unused t...

Page 23: ...sor This indication can be used to produce a latching of the output relay so that it will remain closed while the circulating current is over 100 mA For this purpose we don t need to program any setting it is enough to wire it as shown on FIGURE 3 9 With this scheme in the case of a failure to open from the breaker auxiliary contact the CIO output relay will not be the one to open the tripping coi...

Page 24: ...HARDWARE GEK 106465A CIO Remote CAN Digital I O Module 23 3 4 2 3 WITH SIMPLE VOLTAGE SUPERVISION FIGURE 3 10 SUPERVISION APPLICATION WITH AUXILIARY CONTACT 52A AND A RESISTOR A6631F3 ...

Page 25: ...t only the trip coil This circuit includes auxiliary 52 a as well as the whole wiring between the battery and the relay tripping terminals and between these and the breaker tripping circuit This is the first case shown on the table With closed breaker voltage is detected by V 52 a sensor and this means that there is continuity in the supervised circuit In this table ON means that the voltage detec...

Page 26: ... will flow through R if there is continuity in the WHOLE tripping circuit voltage will be detected in input V 52 a This works correctly in steady state However if the breaker trips while it is opening the V 52 a input signal can be deactivated without this meaning that the circuit is not correct This is due to the fact that the tripping relay terminals 35 36 short circuits input V 52 a temporarily...

Page 27: ...HARDWARE 26 CIO Remote CAN Digital I O Module GEK 106465A FIGURE 3 11 TRIP CIRCUIT AND TRIP COIL SUPERVISION USING AUXILIARY CONTACT 52 A ONLY WITH CLOSED BREAKER A6631F5 ...

Page 28: ...HARDWARE GEK 106465A CIO Remote CAN Digital I O Module 27 3 4 2 4 WITH DOUBLE VOLTAGE SUPERVISION FIGURE 3 12 SUPERVISION APPLICATION WITH AUXILIARY CONTACTS 52A AND 52B A6631F4 ...

Page 29: ...ve Closed 52 open OFF OFF OFF 500 ms delay There is a possibility to monitor the trip circuit continuity not only via its auxiliary contact 52 a but also with auxiliary contact 52 b This avoids the need to install a resistance in parallel with auxiliary 52 a The correct connection is shown on FIGURE 3 12 The circuit works in a similar way to the one described in the previous section but it uses bo...

Page 30: ... they were part of the master unit with the same programming options as the master unit I O EnerVista F650Setup software provides a simple way to configure monitor and maintain operation of F650 and the connected CIO unit Please refer to the F650 user manual for a more detailed reference about EnerVista F650Setup In the same way please refer to GE CONF software manual for details about programming...

Page 31: ...USER INTERFACES 30 CIO Remote CAN Digital I O Module GEK 106465A ...

Page 32: ...on is sealed independently of the status of the function that caused the trip This current seal in function in tripping circuits is mainly used in applications where auxiliary contacts 52 a in charge of cutting the current in the tripping circuit are very slow This may cause that once the function that produced the trip is reset the relay contact will open before the breaker auxiliary 52 a even if...

Page 33: ...e Threshold A_X 80 0 255 V 1 V Input activation voltage threshold Group B Voltage Threshold B_X 80 0 255 V 1 V Debounce time Group A Debounce Time A_X 15 1 50 ms 1 ms Debounce time Group B Debounce Time B_X 15 1 50 ms 1 ms POSITIVE EDGE NEGATIVE EDGE POSITIVE Input type Input Type_X_CCY POSITIVE NEGATIVE N A Input signal time delay Delay Input Time_X_CCY 0 0 60000 ms 1 ms Output logic type Output ...

Page 34: ...boards Mixed 16 digital inputs CC1 CC16 Supervision 8 digital inputs CC1 CC8 0Z Is the name used for the different outputs in I O boards 8 outputs available for any of the two types of board 01 08 Description of I O board settings is as follows General Board Settings I O Board Type Selection of the I O board type ...

Page 35: ... milliseconds 1 minute This setting is used in slow switchgear applications This is not a grouped setting there is a different setting for each input It is important not to confuse this delay input time with the debounce time used for filtering undesired transients in the input signal The Debounce time is always added to the delay input time Input Type Type of logic associated to the physical inpu...

Page 36: ... will be in the same direction positive or opposite negative the output activation command Output Type This is the set output type Possible values are normal latched or pulse the default value is Normal Normal type follows the activation command Pulse type delays the time according the Pulse Output Time setting Latched type remains active after the activation command The physical output reset when...

Page 37: ...US INPUT STATUS X board F G H J MIXED BOARD TYPE 1 SUPERVISION BOARD TYPE 2 CONT IP_X_CC1 CC1 CC1 CONT IP_ X _CC2 CC2 CC2 CONT IP_ X _CC3 CC3 CC3 CONT IP_ X _CC4 CC4 CC4 CONT IP_ X _CC5 CC5 CC5 CONT IP_ X _CC6 CC6 CC6 CONT IP_ X _CC7 CC7 CC7 CONT IP_ X _CC8 CC8 CC8 CONT IP_ X _CC9 CC9 Va_COIL1 CONT IP_ X _CC10 CC10 Vb_COIL1 CONT IP_ X _CC11 CC11 Va_COIL2 CONT IP_ X _CC12 CC12 Vb_COIL2 CONT IP_ X _...

Page 38: ...P_X_02 CONT OP_X_03 CONT OP_X_04 CONT OP_X_05 CONT OP_X_06 CONT OP_X_07 CONT OP_X_08 Contact Output Activation Signals Contact Output Operates These are the logic signals associated to contact outputs that produce their activation Actual Status Contact Outputs Operates Board X being X the corresponding I O board The name of these outputs is the same for the mixed and supervision boards the only di...

Page 39: ...signals can be configured at Setpoint Relay Configuration Outputs Contact Output Reset TABLE 5 5 CONTACT OUTPUT RESETS CONTACT OUTPUT RESETS X board F G H J CONT OP RESET_X_01 CONT OP RESET_X_02 CONT OP RESET_X_03 CONT OP RESET_X_04 CONT OP RESET_X_05 CONT OP RESET_X_06 CONT OP RESET_X_07 CONT OP RESET_X_08 IO Board Status These signals are associated to the different I O boards There are internal...

Page 40: ...lack of harmonics cannot be expressed specifically for a specific device However any relay incorporating sintonized circuits R L and R C circuits will be affected by non senoidal waveforms These devices respond to the voltage waveform in a different way to the majority of AC current voltmeters If the power supply network used for the testing contains wide harmonics the voltmeter and relay response...

Page 41: ...groups depending on the module type SOURCE 1 I O OPTION 1 I O OPTION 2 G1 K10 K18 G1 Inp 1 1 9 G1 Spv 1 1 4 G2 K13 K14 K15 G2 Inp 2 10 18 G2 Inp 1 5 9 G3 Out 19 36 G3 Inp 2 10 14 G4 Spv 2 15 18 G5 Out 19 30 G6 Out 31 36 6 4 INDICATORS Feed the unit and verify that the Ready LED lights up Communicate with the master unit and verify that the communication LED lights up showing activity on the CAN bu...

Page 42: ...n the relay for the set voltage value of 30 Volts Verify that the error does not exceed 10 10 on activation 10 on deactivation Default board settings for the input test are as follows Settings Control Elements Inputs Outputs Board X I O Board Type 1 Voltage Threshold A_01 30 V Voltage Threshold B_01 40 V Debounce Time A_01 15 ms Debounce Time B_01 15 ms Input Type 01 00 CC1 POSITIVE Input Type 01 ...

Page 43: ...the voltage level which will be 19 Volts Coil 1 Apply 19 Vdc to both 52 a and 52 b Coil 1 circuit supervision inputs and verify that they are activated Apply 19 Vdc to both 52 a and 52 b Coil 1 circuit supervision inputs and verify that they are activated Remove voltage from both inputs and verify that it takes them 500 ms to change state deactivate Coil 2 Apply 19 Vdc to both 52 a and 52 b Coil 2...