GE GFK-2741C, Manual

Page 1: ...GE Intelligent Platforms Programmable Control Products PACSystems Controllers Battery and Energy Pack Manual GFK 2741C March 2015 ...

Page 2: ...uded herein Changes modifications and or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein It is understood that GE may make changes modifications or improvements to the equipment referenced herein or to the document itself at any time This document is intended for trained personnel familiar with the GE products referenced herei...

Page 3: ...is unavailable Technical Support Email support ip ge com Customer Care Email customercare ip ge com Primary language of support English Europe the Middle East and Africa Online Technical Support www ge ip com support Phone 800 1 433 2682 EMEA Direct Dial 420 23 901 5850 if toll free 800 option is unavailable or dialing from a mobile telephone Technical Support Email support emea ip ge com Customer...

Page 4: ...s 8 2 5 Rechargeable Batteries 9 2 5 1 IC690RBT001 9 2 5 1 1 Specifications 9 2 5 1 2 Nominal Battery Life 9 2 5 1 3 Battery Mounting 9 2 5 1 4 CPU Battery Low Indication 10 2 5 1 5 Diagnostics 10 2 5 2 IC690CRG001 10 2 5 2 1 Specifications 10 2 5 2 2 Operation 10 2 5 2 3 Indicators 10 2 5 2 4 Charger Connection 11 2 6 Legacy Batteries 11 2 6 1 IC698ACC701A and IC698ACC701B 11 2 6 1 1 Specificatio...

Page 5: ...Cable Connections 20 3 2 5 1 Connecting Input Power to the Energy Pack 20 3 2 5 2 Connecting the Energy Pack to the Controller 21 3 2 6 Grounding 21 3 2 7 Power up 22 3 2 8 LED Indications 22 3 2 8 1 LED Indications Special Cases 22 3 2 9 Backup Operation 22 3 2 10 Service and Maintenance 23 3 2 10 1 Replacing the Cap Pack Module 23 3 2 10 2 Firmware Updates 23 3 2 11 Diagnostics 24 3 2 11 1 Syste...

Page 6: ...n technologies in passing However when it comes to energy sources used by PACSystems to back up volatile memory this manual should be considered the definitive source Other methods of retaining volatile memory such as real time clock batteries are not covered by this manual Note however that RX7i CPUs use the same battery mechanism to back up the calendar clock and user memory This manual includes...

Page 7: ...Introduction 2 PACSystems Controllers Battery and Energy Pack Manual GFK 2741C ...

Page 8: ...sadvantages are reduced memory retention time as compared to conventional batteries and limited CPU compatibility For CPUs that do not support low battery detection the conventional coin cell lithium battery may be a better choice as it will provide longer retention time 2 1 4 Smart Auxiliary Lithium Battery IC695ACC302 The smart auxiliary lithium battery is an improvement on the conventional auxi...

Page 9: ...04 40 30 15 15 175 160 15 200 90 IC698CPE030 Hx and earlier 235 30 14 IC698CPE030 Jx and later 23 8 15 30 14 IC698CRE030 Gx and earlier 235 30 14 IC698CRE030 Hx and later 23 8 15 30 14 IC698CPE040 Hx and earlier 235 30 14 IC698CPE040 Jx and later 23 8 15 30 14 IC698CRE040 Gx and earlier 235 30 14 IC698CRE040 Hx and later 23 8 15 30 14 1 IC695CPE305 IC695CPE310 IC695CPE330 do not appear in this tab...

Page 10: ...hardware and firmware versions IC698CPE0204 all hardware and firmware versions IC698CRE0204 all hardware and firmware versions IC698CPE030 Jx and later hardware revisions with firmware revision 6 75 or later IC698CPE040 Jx and later hardware revisions with firmware revision 6 75 or later IC698CRE030 Hx and later hardware revisions with firmware revision 6 75 or later IC698CRE040 Hx and later hardw...

Page 11: ... left for CPU RAM retention during power loss Since the low battery period may start while the PLC is powered down and faults cannot be logged in this state the low battery fault date is unlikely to indicate the starting point of the 15 day count down System power downs should not exceed 15 days as the battery voltage may drop to 0V resulting in the loss of CPU RAM memory contents Consider the fol...

Page 12: ...urs first 2 4 2 1 Specifications Parameter Specification Battery capacity 15 0 Amp hours Lithium content 5 1 grams 3 cells 1 7 grams cell Physical dimensions 5 713 long x 2 559 wide x 1 571 high 145 1 x 65 0 x 39 9 mm Weight 224 grams Case material Black flame retardant ABS plastic Connection 2 50mm twisted red black 22 AWG cable with female two pin connector compatible with the battery connector ...

Page 13: ... with only that specific CPU model for the remainder of its life to insure proper Low Battery indication IC698ACC701C smart coin cell battery packs should be replaced every 2 years or once a Low Battery fault is logged in the CPU whichever occurs first 2 4 3 1 Specifications Parameter Specification Battery capacity 3 0 Amp hours Lithium content 0 87 grams 3 cells 0 29grams cell Physical dimensions...

Page 14: ...life is negatively affected by higher temperatures and can be significantly improved by operating closer to room temperature 25ºC When deciding where to mount the battery consider how the mounting location will affect the battery temperature For most industrial installations mounting the battery below the PLC rack will result in a temperature closer to 25ºC and will help improve battery life Do no...

Page 15: ...ure range 0 to 60ºC 2 5 2 2 Operation Charging begins when a battery pack is connected to the charger The LED is initially orange and changes to red when the fast charge starts When the cells are fully charged the charger goes into top off charge mode before switching to trickle charge mode During the top off charge the LED is green with short intermittent orange flashes When the top off charge is...

Page 16: ... the low battery detection feature Due to the limited capacity of this battery pack it is not compatible with all PACSystems CPUs Please refer to the Battery Compatibility and Memory Retention Time in Days at 20 C chart for CPU compatibility information 2 6 1 1 Specifications Parameter Specification Battery capacity 3 0 Amp hours Lithium Li content 0 87 grams 3 cells 0 29grams cell Physical dimens...

Page 17: ...tern shown in the following figure Use care to keep metal chips from falling into other equipment Securely attach the Auxiliary Battery Module to the panel mounting surface using four 8 32 x flat head machine screws 5 253 133 43 mm 1 746 44 35 mm 8 32 four places 2 6 2 3 CPU Battery Low Indication The IC693ACC302 Auxiliary Battery module will not reliably provide the CPU with a battery low indicat...

Page 18: ...1 to the panel mounting surface before attempting to connect the battery to the CPU For mounting instructions see the previous sections Insert the charging jack into the threaded connector on the side of the battery and hand tighten the screw lock to secure it 2 7 3 Installation and Replacement 1 Access the battery compartment on the CPU by opening the door RX3i or removing the battery cover RX7i ...

Page 19: ...m RX7i Battery Installation Diagram 1 Notch at base of battery compartment Connectors 2 An earlier version RX7i CPU may not have a slot in its battery door For these CPUs replace the door supplied with the IC698ACC701 replacement battery Connectors Battery Compartment Notch in Battery Cover Battery Compartment ...

Page 20: ...cable attached Legacy Coin Cell IC698ACC701 A B 5 years 20 C Smart Coin Cell IC698ACC701 C and later 5 years 20 C without the enabling adapter cable attached Legacy Auxiliary IC693ACC302 7 years 20 C Rechargeable IC690RBT001 3 years 20 C 2 9 Safe Handling Disposal Warning Batteries may present a risk of fire explosion or chemical burn if mistreated Do not crush disassemble short circuit or dispose...

Page 21: ...stallation requirements of that module 2 10 1 Batteries These products are UL Listed Accessories for the PACSystems RX3i and RX7i family of PLCs and have been evaluated to the following standards for use in ordinary and hazardous areas UL 2054 ANSI ISA 12 12 0 1 UL File E157515 In addition IC690RBT001 has been evaluated to IEC62133 2 10 2 Charger IC690CRG001 This product is a UL Recognized Compone...

Page 22: ...atible Compatible Incompatible 3 2 PACSystems RXi Energy Pack ICRXIACCEPK01A 3 2 1 Specifications Part Numbers ICRXIACCEPK01A Energy Pack Includes base Cap Pack module and Energy Pack to Controller cable ICRXIACCCPK01A Replacement Cap Pack module ICRXIACCCBL01A Replacement 0 3m 12 Energy Pack to Controller cable Functional Specifications Dimensions 114 05 77 47 63 75 mm 4 49 3 05 2 51 Input voltag...

Page 23: ...ronment Installations For use in industrial environments this product is considered open equipment having live electrical parts that may be accessible to users and must be installed in an ultimate enclosure that is manufactured to provide safety As a minimum the enclosure shall provide a degree of protection against solid objects up to 12mm e g fingers This equates to a NEMA UL Type 1 enclosure or...

Page 24: ...imum clearance of 25 4mm 1 inch on the four sides of the unit right left top and the bottom Recommended fasteners Four M4 0 7 machine screws with minimum length of 25mm or 8 32 1 min length and nuts 1 Drill four mounting holes using the spacing shown in the following drawing 2 Use the machine screws and nuts to attach the Energy Pack to the panel 2 610 66 294mm 4 070 103 378mm 0 188 4 763mm Drilli...

Page 25: ...lating secondary circuit Power Supply Requirements When the Energy Pack is powered by an LPS Class 2 or a Limited Voltage Current power source no additional over current protection is required Otherwise power supply branch circuit overcurrent protection of no more than 20 A with a readily accessible disconnect is required along with supplementary protection ranging from 4 to 7 amps on the output o...

Page 26: ...n With power to the system turned off use the supplied cable or a user supplied cable 1 m maximum length to connect the output of the Energy Pack green connector to the 24Vdc input on the Controller orange connector 3 2 6 Grounding Proper grounding of this device is essential All ground wires must be as short as possible and terminate at the same grounding point Earth Ground Central Ground Point F...

Page 27: ...of Cap Pack is in progress No fault exists Green solid Cap Pack is fully charged and no fault exists Amber blinking Cap Pack is nearing end of life The Cap Pack must be replaced soon Backup is still guaranteed Red blinking Internal fault Cycle power to the Energy Pack If this does not clear the fault contact Technical Support and replace the Energy Pack Red solid Cap Pack has reached end of life R...

Page 28: ... the Cap Pack into place Caution Over tightening the mounting screws could crack the plastic housing 3 Use the four screws provided to secure the Cap Pack to the base 4 When the Cap Pack is first inserted the STAT LED blinks green while the Cap Pack is charging Do not remove power to the Energy Pack while the Cap Pack is charging because this could result in Controller memory not being preserved 5...

Page 29: ...n for this Energy Pack are listed in LED Indications 3 2 12 Agency Certifications The following table lists the standards to which the Energy Pack has been certified Description Agency Standard or Marking Comments N A Safety for Information Technology Equipment Certification by Underwriter s Laboratories to UL 60950 1and CSA 60950 1 N A Safety for Industrial Control Equipment Certification by Unde...

Page 30: ... PACSystems RX3i System Manual GFK 2314 PACSystems RX3i Energy Pack IC695ACC400 IPI GFK 2724 PACSystems RX3i Energy Pack IC695ACC402 Quick Start Guide GFK 2939 PACSystems RXi Distributed IO Controller User s Manual GFK 2816 For user manuals product updates and other information go to the Support website http www ge ip com support and refer to Controllers and IO ...

Page 31: ... available on our web site www ge ip com Additional Resources For more information please visit the GE Intelligent Platforms web site www ge ip com 2013 2015 GE Intelligent Platforms Inc All Rights Reserved Trademark of GE Intelligent Platforms Inc All other brands or names are property of their respective holders GFK 2741C ...