GE GT10000 User Manual Download

Page: 23 / 25

7.4.1 Battery

replacement

Please refer to figure 7.4.1. Battery cabinet is the same for both power ratings, 6000VA and 10000VA.

NOTE

During battery replacement the UPS will not be able to support the load if a mains failure occurs! It

is recommended to switch off the load before disconnecting the DC connector as in section 4.3.2.

1. Remove the battery cable

between battery cabinet(s)

and UPS.

2. Remove battery cables

between eventual further

battery cabinets.

3. Replace the battery pack.

fig. 7.4.1

NOTE

To avoid battery malfunction, all battery packs have to be replaced! It’s not possible to replace

only 1 pack. Avoid connections between new and old battery packs.

4. Connect battery cables between additional battery cabinets.

5. Connect battery cable between battery cabinet(s) and UPS.

6. Check that battery data is set correctly via UPS monitoring software.

7. The UPS is now ready to supply the load in case of mains failure.

General guidelines:

•

When replacing the batteries, use all of them of only the same type and size.

•

Never short the battery terminals. Shorting may cause the battery to burn.

When working with batteries remove watches, rings or other metal objects

and only use insulated tools.

•

Avoid charging in a sealed container.

•

Proper disposal of batteries is required: refer to your local codes for

disposal requirements.

•

Never dispose batteries in fire: they may explode.

•

Never disassemble or reassemble batteries; their contents (electrolyte)

may be extremely toxic. If exposed to electrolyte, wash immediately with

plenty of water, if eye contact occurs flush with water and contact a

physician.

Don’t throw batteries

away, treat them as

harmful waste

The following table shows runtimes with up to 3 Battery Packs. 1 Battery Pack is the normal configuration.

Number of battery packs

Unit

Load

x1 (normal)

10%

201 min

346 min

555 min

25%

60 min

150 min

238 min

50%

26 min

61 min

99 min

75%

16 min

38 min

63 min

GT 6kVA CE

100%

10 min

26 min

44 min

10%

110 min

255 min

349 min

25%

37 min

87 min

155 min

50%

15 min

37 min

62 min

75%

8 min

22 min

37 min

GT 10kVA CE

100%

5 min

15 min

26 min

modifications reserved

User manual GT Series 6 - 10 kVA UPS 1.0 (GB)

www.upsdirect.com

08456

445

002

Summary of Contents for GT10000

Page 1: ...GE Digital Energy Power Quality User manual Digital Energy Uninterruptible Power Supply GT Series UPS 6 10 kVA imagination at work w w w u p s d i r e c t c o m 0 8 4 5 6 4 4 5 0 0 2 ...

Page 2: ...del GT Series 6 10 kVA Series 1 Date of issue 15 06 2008 File name OPM_GTS_XCE_6K0_10K_XGB_V010 Revision 1 0 Identification No Up dating Revision Concern Date General Electric Consumer Industrial SA All rights reserved reproduction without permission prohibited The content of this manual may be subject to change without prior notice no liability can be accepted for any error or omission The illust...

Page 3: ...f a parallel system 15 4 3 Use normal operation 15 4 3 1 Normal operation conditions 15 4 3 2 Switching off 15 4 4 Use status and alarm indications 16 4 4 1 On bypass 17 4 4 2 On battery 17 4 4 3 Battery low end of runtime 17 4 4 4 Bypass out of limits 17 4 4 5 Overload 17 4 4 6 Replace battery 18 4 4 7 Alarm priority 18 4 4 8 Fault mode 18 4 4 9 Stand by 18 4 4 10 Emergency Shutdown ESD 19 4 4 11...

Page 4: ...some of the information contained in this manual may be changed without notice 1 2 SAFETY RULES CAUTION RISK OF ELECTRIC SHOCK The UPS contains batteries The appliance outlets may be electrically live even when the UPS is disconnected from the mains The UPS contains potentially hazardous voltages Do not open the unit there are no user serviceable parts inside All maintenance and service work excep...

Page 5: ... Never try to lift the unit by yourself No liability can be accepted for any transport damage when the equipment is shipped in non original packaging Store the UPS in a dry location with the batteries in a fully charged state Storage temperature must be within 20 45 C If the unit is stored for a period exceeding 3 months optimal battery lifetime is obtained if the storage temperature does not exce...

Page 6: ... is 220 240 Volts and 50 Hz if the mains frequency is 60Hz the output frequency of the UPS can be changed see note in section 4 4 4 and The total power demand of the connected equipment does not exceed the rated output power of the GT Series UPS the rear panel of the UPS shows the model chapter 9 the ratings Avoid locations that are excessively humid near water near heat sources or in direct sunli...

Page 7: ...s 2 fig 3 3 1 3 Mount the front panel by pushing the plastic part into the appropriate holes 3 fig 3 3 1 4 Install the UPS into a 19 rack The UPS cabinet must be supported by mounting rails do not mount it by using the mounting brackets only Fix the mounting brackets on the 19 inch enclosure with screws fig 3 3 1 NOTE Please consider the weight of the UPS see section 9 prior to installation to ens...

Page 8: ...to the UPS cabinet 4 fig 3 3 2 b 5 Mount the front panel on the UPS and on battery cabinet 5 fig 3 3 2 b c 6 Attach the display sticker to the battery cabinet 4 fig 3 3 2 c The GT Series UPS is now ready for further connection proceed with section 3 3 3 fig 3 3 2 a fig 3 3 2 b fig 3 3 2 c NOTE There s no need to remove the front cover before applying the display sticker of the battery cabinet modi...

Page 9: ... UPS is connected to the mains and the battery pack is connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced fig 3 3 3 a fig 3 3 3 b 3 3 4 Connecting interface devices The UPS is equipped with two interface ports a ...

Page 10: ...tor 5 Parallel port 6 DB9 communication port 7 RPO contacts see 4 4 11 8 SNMP card slot 9 Fan 10 Input circuit breaker 2 pole 30A 250Vac 6kVA 2 pole 63A 250Vac 10kVA 11 Output sockets IEC320 16A 12 Output circuit breakers fig 3 3 5 a fig 3 3 5 b modifications reserved 10 User manual GT Series 6 10 kVA UPS 1 0 GB w w w u p s d i r e c t c o m 0 8 4 5 6 4 4 5 0 0 2 ...

Page 11: ...s essential fig 3 3 6 c 4 Output Connect the load wires to the terminals L Line and N Neutral and the ground wire to terminal Ground connection is essential fig 3 3 6 c 5 Re install the terminal cover fig 3 3 6 d 6 Ensure the battery cable is connected between the battery cabinet and the power unit see 3 3 3 7 Connect the utility power to the UPS 8 For a quick start proceed with section 4 2 1 If p...

Page 12: ...utput wiring in order to be able to isolate a unit from the remaining system for service and maintenance purposes 3 The diameter of input and output cables must be according to the table in the installation specifications see chapter 9 table 1 Cables with different diameters can cause tripping fuses in the UPS and or the installation 4 The length of all input cables from the input junction Li fig ...

Page 13: ...rom parallel connection terminals on the power unit terminal block fig 3 4 2 a 3 The parallel cable connection slot is at the rear of the power unit Remove terminal cover fig 3 4 2 b 4 Connect the cable provided with the UPS fig 3 4 2 c 5 One cable connects two UPS in parallel To connect a third UPS into the parallel system repeat the process as above fig 3 4 2 d 6 Remount the cover with the addit...

Page 14: ...ut voltage is out of bypass tolerance see section 4 4 4 for more details 7 LED alarm red on in case of alarm 8 LED bar runtime capacity the remaining available battery runtime for the actual load in of the maximum runtime with the actual load When the alarm LED is on this bar may show a combination of LEDs describing the Alarm cause see 4 4 1º LED 0 20 green 2º LED 21 40 green 3º LED 41 60 green 4...

Page 15: ...hared between the UPS as shown on the LED bar load 4 3 USE NORMAL OPERATION 4 3 1 Normal operation conditions 1 The mains supply is present or within the tolerance see chapter 9 2 The UPS is on 3 The load does not exceed the capacity of the UPS and 4 The operating temperature is below alarm level 4 3 2 Switching off 1 Be sure that the load has been shut down in a controlled way 2 Press keypad O fi...

Page 16: ...1 5 5 1 0 5 sec Battery not connected 4 5 0 4 Replace battery 4 4 5 1 3 0 4 1 60 sec Bypass out of limits 4 4 4 1 5 0 4 o On bypass 4 4 1 1 5 0 4 1 120 sec o On battery 4 4 2 1 5 0 4 Battery low 4 4 3 1 0 4 1 5 sec Fault on bypass 0 5 Fault stand by Operating modes and corresponding indications see 4 3 1 4 3 2 and 4 4 1 4 4 9 intermittent continuous 0 5 number of LEDs that can be on depending on r...

Page 17: ...nly part of the output capacity of the UPS is used this period can be longer with aged batteries this period can be shorter When the batteries are fully discharged the UPS is no longer able to supply the connected equipment and eventually output power is lost 4 4 4 Bypass out of limits The mains voltage or mains frequency are outside bypass tolerance but inside UPS input tolerance see chapter 9 By...

Page 18: ...al Alarm 1 60 secs Battery test failed see section 4 5 1 120 secs On bypass see section 4 4 1 4 4 8 Fault mode The UPS may be in fault mode if the following failure occurred Indicators on Battery Charge Bar Fault Situation LED 1 LED 2 LED 3 LED 4 LED 5 Buzzer Charger Overvoltage 1 4 sec Output Short Circuit 1 4 sec Negative Power Overload 1 0 5 sec Overtemperature 1 4 sec continuous intermittent h...

Page 19: ...the unit fig 4 4 11 4 4 12 No load shutdown If this function is enabled and the load is 5 the UPS will in case of a mains failure switch off and output power is lost No load shutdown is disabled as default 4 4 13 Auto Restart The function may be enabled or disabled via UPS monitoring software Auto Restart function acts after the UPS has been shut down during a mains failure due to discharged batte...

Page 20: ...tions see section 4 3 1 In case of failure the corresponding alarm will be generated see section 4 4 6 4 4 7 Deep battery test A deep battery test will update the runtime calculation and may be started via the UPS monitoring software The test will start only if the battery charge level is higher than 90 and the load must be at least 20 of the nominal rating The runtime calculation will be updated ...

Page 21: ...NMP INTERFACE CARD OPTION This card allows the data interface to be connected directly to an Ethernet network The card is fitted into the SNMP Card slot 8 fig 3 3 5 a For more information please refer to the user manual that comes with the interface card 6 OPTION EXTENDED RUNTIME Extended runtime can be obtained by connecting a separate battery extension pack to the UPS In this case the UPS must b...

Page 22: ...using materials and components respecting eco design rules It does not contain CFCs Carbon Fluorine Chloride of HCFCs Halogen Carbon Fluorine Chloride The batteries contain lead which is a harmful substance for the environment Proper disposal or recycling of the batteries is required Refer to your local codes for disposal requirements GE Consumer Industrial in compliance with environment protectio...

Page 23: ...ame type and size Never short the battery terminals Shorting may cause the battery to burn When working with batteries remove watches rings or other metal objects and only use insulated tools Avoid charging in a sealed container Proper disposal of batteries is required refer to your local codes for disposal requirements Never dispose batteries in fire they may explode Never disassemble or reassemb...

Page 24: ... No mains voltage present Read section 4 4 2 UPS on battery Mains indicator not illuminating mains voltage present acoustic alarm intermittent Input fuse blown or circuit breaker tripped Replace fuse or reset breaker UPS failure Contact UPS dealer or go to www gedigitalenergy com UPS overtemperature Allow UPS to cool down Alarm LED illuminated continuous acoustic alarm Overload at UPS output Reduc...

Page 25: ... overload and short circuits Overload behaviour during battery operation 125 during 1 minute 150 during 10 seconds Overload behaviour during bypass operation depends on rating of thermal circuit breaker typical 125 of TCB value for 200 seconds 200 of TCB value for 10 seconds 300 of TCB value for 4 seconds Batteries ratings given for 25ºC Nominal voltage Vdc 240 240 Number Ah batteries in battery k...

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