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GEI-56128H 

 

10 

 

 

 

10.  Space  heaters  should  be  de-energized 

during motor operation. 

 

 

 

11.  Check the operating current against the 

nameplate  value.    Do  not  exceed  the  value  of 

nameplate  current  multiplied  by  the  motor  service 

factor (if any) under steady continuous load. 

 

 

C.  Jogging and Repeated Starts 

 

 

CAUTION

:  

Repeated starts and/or jogs of 

induction motors greatly reduce the life of 
the winding insulation.

 

 

The  heat  produced  by  each  acceleration  or  jog  is 
much  more  than  that  dissipated  by  the  motor 
under full load.  If it is necessary to repeatedly start 
or  jog  a  motor,  it  is  advisable  to  check  the 
application with the local GE Energy sales office. 

 
V. 

MAINTENANCE 

 

 

WARNING

Before 

initiating 

maintenance procedures, disconnect 
all power sources to the motor and

 

accessories.  For  motors  equipped  with  surge 
capacitors, do not handle the capacitors until they 
are  discharged  by  a  conductor  simultaneously 
touching  all  terminals  and  leads,  including  earth.  
This  discharge  conductor  should  be  insulated  for 
handling.    Replace  all  normal  grounding 
connections prior to operating

.

 

 

 

 
A. 

General 

 

If the motor is dismantled during maintenance, sealing 

compounds  (if  any)  shall  be  removed  from  machined 

rabbets  (spigots).  When  reassembling  the  motor,  all 

machined  surfaces  forming  metal-to-metal  joints 

should  be  sealed  with  watertight  sealing  compound 

(Tite-Seal, GE Spec. A50CD427A or equivalent)

.

 

 

Inspect  the  motor  at  regular  intervals,  depending  on 

service.    Keep  the  motor  clean  and  the  ventilation 

openings clear. 

 

In  addition  to  the  daily  observation  of  the  overall 

condition, it is recommended that a general inspection 

routine  be  set  up  to  check  periodically  the  following 

items: 

 

 

 

1.  General cleanliness 

 

 

 

2.  Insulation and windings 

 

 

 

3.  Lubrication and bearings 

 

 

B.  General Cleanliness 

 

The  interior  and  exterior  of  the  motor  should  be  kept 

free  from  dirt,  oil  and  grease  and  conducting  dust.  

Paper,  textile  or  dusts  may  build  up  and  block  off 

ventilation.    Any  of  these  contaminants  can  lead  to 

early motor failure. 

 

C. 

Division 1 Explosion Proof Motors

  

 

Division  1  Explosion-proof  motors  have  special 

features and are manufactured in accordance with UL 

and carry its label. Therefore, repairs need to be made 

at  a  GE  Service  Shop,  which  has  been  authorized  to 

make such repairs. 

 

 

D.  Insulation and Windings 

 

To  obtain  a  long  life  and  satisfactory  operation  of 

insulated windings, they should be kept clean from dirt, 

oil,  metal  particles and other contaminants.  A variety 

of  satisfactory  and  acceptable  methods  are  available 

for keeping the windings clean.  The choice of method 

will  depend  greatly  on  time,  availability  of  equipment 

and  on  the  insulation  system.    Vacuum  and/or 

compressed  air  cleaning  with  non-metallic  hose  tips 

should  precede  cleaning  with  water  and  detergent  or 

with solvents.  Tightly adhering dirt will require removal 

by gentle brushing or wiping. 

 

 

WARNING:   

To  prevent  injury  to  the  eyes 

and  respiratory  organs,  safety  glasses 
and suitable ventilation or other

  

protective equipment should be used. 

 

 

 

E.  Vacuum and Compressed 

 

 

Air Cleaning 

 

Compressed  air  should  be  used  to  remove  loose  dirt 

and dust from air passages such as air ducts.  Suction 

should  be  used to remove dirt from the windings and 

to avoid damaging the coils. 

 

 

CAUTION:   

Care  must  be  taken  to  make 

sure the air is dry and that air pressure of 
not more than 21 x 10

3

kg/m

(30 psi)

 

is used. 

 

 

 

WARNING:   

Operator  must  not  use 

compressed  air  to  remove  dirt  or  dust 
from his person or clothing

.

 

 

 

 

Summary of Contents for NEMA 140

Page 1: ...GE Energy NEMA 140 to 500 Frame Horizontal AC Small Industrial Motors Motor Installation And Maintenance Instructions GEI 56128H ...

Page 2: ...Mounting 6 C Sleeve Bearing Endplay 8 D Power Supply and Connections 8 IV Operation 9 A Steps Prior to Starting 9 B Initial Start 9 C Jogging and Repeated Starts 10 V Maintenance 10 A General 10 B General Cleanliness 10 C Division 1 Explosion Proof Motors 10 D Insulation and Windings 10 E Vacuum and Compressed Air Cleaning 10 F Cleaning with Water and Detergent 11 G Anti Friction Bearings and Lubr...

Page 3: ... for lifting motors they must be securely tightened and the direction of the lift must not exceed a 15 angle from the shank of the eyebolt Do not use eyebolts in an ambient below 0 F At temperatures below 0 F the eyebolt could fail resulting in injury to personnel and or damage to equipment Drop forged eyebolts per American Society of Testing Materials A489 or equivalent must be used Do not use th...

Page 4: ... can be hot and should not be touched without taking proper precautions This symbol instructs one to read the manufacturer s instruction manual before installation operation and maintenance This symbol identifies a terminal which is intended for connection to an external grounding conductor for protection against electric shock in case of a fault The use of a small case i enclosed in a square indi...

Page 5: ...e motor has been exposed to low temperatures unpack it only after it has reached the temperature of the room in which it will be unpacked Otherwise the motor windings will be exposed to condensing moisture B Temporary Storage Up to 6 Months If the motor will not be put into service immediately certain precautions should be taken to protect the motor while in storage It is recommended the motor be ...

Page 6: ...nably free of dirt and moisture 2 General Purpose enclosed motors can be used where they are exposed to dirt moisture and most outdoor conditions 3 Severe duty enclosed motors can be used in highly corrosive or excessively moist areas 4 Zone 2 Hazardous Locations All motors marked with an IECEx or ATEX designation are suitable for Zone 2 locations Before the motor is install in the hazardous locat...

Page 7: ...e drain plugs from the frame or end shields of enclosed motors used outdoors or in other high moisture areas 2 On motors with dual mounting holes use the holes indicated per Figure 2A and 2B Figure 2A Mounting Figure 2B Mounting ...

Page 8: ...enter distances less than the diameter of the large sheave should be referred to the Company Make certain that the minimum allowed diameter of the motor pulley and the maximum belt tension are not exceed because an excessive pull may cause bearing trouble and shaft failures Tighten belts only enough to prevent slippage Belt speeds should not exceed 5000 feet per minute 25 meters per second When V ...

Page 9: ...the oil level sight gauges The oil level should be checked only when the machine is not running Do not flush out anti friction bearings The bearing grease supplied is sufficient for initial operation 2 Whenever possible examine the interior of the motor for loose objects or debris which may have accumulated and remove any foreign material 3 If possible turn the rotor by hand to be sure that it rot...

Page 10: ... up to check periodically the following items 1 General cleanliness 2 Insulation and windings 3 Lubrication and bearings B General Cleanliness The interior and exterior of the motor should be kept free from dirt oil and grease and conducting dust Paper textile or dusts may build up and block off ventilation Any of these contaminants can lead to early motor failure C Division 1 Explosion Proof Moto...

Page 11: ...s Exxon Mobil Polyrex EM General Electric Specification D6A2C23 polyurea grease should be used for lubrication unless special grease is specified on the motor s nameplate See Section XI Lubrication Guide for greasing frequency and recommended quantity of grease If in doubt refer to GE Energy CAUTION Failure to use polyurea base NLGI Grade 2 or known compatible grease could result in premature bear...

Page 12: ...eplacement Extreme care is required in the disassembly of a bearing to prevent nicking or burring of the bearing or machined surfaces In addition the surfaces of the journal and the bearing must be protected from damage when exposed during the process of disassembly Remove all bearing sensors prior to disassembly of the bearing a The drive end and opposite drive end sleeve bearing may be replaced ...

Page 13: ...rument Excessive Current Unbalanced AC current Improper or restricted ventilation Excessive ambient temperature Short circuited coil or windings Dirty windings Unbalanced voltage Bearings Overheating Calibration of measuring instrument Worn out or dirty oil Rough journal Oil rings jammed Insufficient Oil Misalignment Excessive end thrust or radial loading Shaft currents Excessive or insufficient g...

Page 14: ...ng of BS EN 60079 1 and BS EN 60079 15 standards The motor has been designed to meet the rigid requirements of these standards Repair or alteration of the motor may result in the motor no longer meeting the requirements of these standards If major repairs are undertaken such as rewinding a stator proper facilities should be made available and suitable precautions observed Recommended tightening to...

Page 15: ... 8 1 4 in Grade 8 Fan Cover Mounting 100 145 11 16 5 16 in Bearing Cap 78 120 8 8 14 5 16 in All Parts except Bearing Cap 170 250 19 28 3 8 Low Carbon Steel Conduit Box Cover 180 240 20 27 3 8 in All Parts except Conduit Box Cover 250 370 28 42 1 2 in All Parts 610 920 70 100 3 4 in All Parts 2150 3200 240 360 Table 4B Tightening Torque Range Stainless Steel SAE Hardware Property Class 50 Screw Bo...

Page 16: ...GEI 56128H 16 Typical 210 to 440 Frame Dripproof Construction ...

Page 17: ...GEI 56128H 17 Typical 140 to 440 Frame TEFC Construction ...

Page 18: ...GEI 56128H 18 Typical 500 Frame TEFC Construction Ball Bearing Typical 500 Frame TEFC Construction Sleeve Bearing ...

Page 19: ...6 months 3 months 1 5 6 months 3 months 1 5 months Very Severe Dirty vibrating applications where end of shaft is hot pumps and fans high ambient temperature 1 7 5 10 40 50 150 200 350 400 1000 9 months 4 months 4 months 3 months 2 months 6 months 3 months 2 months 1 month Table 6 Number of Grease Gun Pumps Number of Pumps Number of Pumps Bearing Size on 16 Oz Gun 24 Oz Gun Bearing Size on 16 Oz G...

Page 20: ...n History Rev Date Author ISAAC Description 0 09 01 99 G Garver N A Conversion from PageMaker 1 02 19 03 S Long 02 3231 Revised to remove references to vertical oil lubed motors 2 06 22 10 M Bruin 10 0443 Added Quantum 315 and IECEx ...

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