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GEI-56128H 

 

14 

VII.  FAILURE 

 

 

WARNING:   

An  extreme  overload or 

electrical  failure  may  result  in 
heating or arcing which can cause

 

the insulation to give off noxious fumes.  All power 
should  be  removed  from  the  motor  circuit  as  a 
precaution  even  though  the  circuit  has  overload 
protection.    Personnel  should  not  approach  the 
motor  until  adequate  ventilation  of  the  area  has 
purged  the  air  of  fumes.    When  covers  of  a  motor 
are  removed  after  a  failure,  care  should  be 
observed to avoid breathing fumes from inside the 
motor.    Preferably,  time  should  be  allowed  for  the 
motor  to  cool  before  attempting  any  examination 
or repair. 

 

 

 

 

WARNING:   

Water  should  not  be 

applied  to  any  electrically  energized 
equipment because electric shock

 

could result in serious or fatal injury.  In case of fire, 
disconnect  all  power  and  use  a  carbon  dioxide 
extinguisher to quench the flame.  Before operating 
any  motor  after  a  suspected  failure,  it  should  be 
inspected for damage. 

 

VIII.  REPAIR 

 

If  a  motor  is  marked  with  IECEx  or  ATEX  designation 

and  repairs  are  required,  the  motor  must  be  repaired 

by  operators  trained  in  the  understanding  of  BS/EN 

60079-1  and  BS/EN  60079-15  standards.    The  motor 

has  been  designed  to  meet  the  rigid  requirements  of 

these standards.  Repair or alteration of the motor may 

result in the motor no longer meeting the requirements 

of  these  standards.    If  major  repairs  are  undertaken 

(such as rewinding a stator), proper facilities should be 

made available and suitable precautions observed. 

Recommended  tightening  torques  for  various  parts  is 

listed in Tables 4A and 5B below.  

 

 

WARNING:   

When  burning  off  old 

insulation  materials  or  when 
welding near insulation during

 

rewinding,  adequate  ventilation  must  be  provided 
to  avoid  exposing  personnel  to  noxious  fumes.  
Combustion  of  exhaust  must  be  complete  and 
adequately  vented  to  the  outside  atmosphere  in 
compliance with acceptable standards. 
 
Exposure of personnel to air-borne inorganic fibers 
must  be  avoided  by  adequate  ventilation  or  by 
wetting  the  remaining  insulation  components 
following the burning of the organic materials

 
IX.  RENEWAL PARTS 

 

The  use  of  only  GE  Energy  renewal  parts  is 

recommended.    When  ordering,  specify  the  model 

number  and  the  serial  number  of  motor  (complete 

nameplate  data  is  desirable).    Specify  quantity  and 

describe the part. 

 

For  information  and  service,  refer  to  the  nearest  GE 

Energy Sales Office or a GE Energy Authorized Service 

Shop. 

 

 

 

Summary of Contents for NEMA 140

Page 1: ...GE Energy NEMA 140 to 500 Frame Horizontal AC Small Industrial Motors Motor Installation And Maintenance Instructions GEI 56128H ...

Page 2: ...Mounting 6 C Sleeve Bearing Endplay 8 D Power Supply and Connections 8 IV Operation 9 A Steps Prior to Starting 9 B Initial Start 9 C Jogging and Repeated Starts 10 V Maintenance 10 A General 10 B General Cleanliness 10 C Division 1 Explosion Proof Motors 10 D Insulation and Windings 10 E Vacuum and Compressed Air Cleaning 10 F Cleaning with Water and Detergent 11 G Anti Friction Bearings and Lubr...

Page 3: ... for lifting motors they must be securely tightened and the direction of the lift must not exceed a 15 angle from the shank of the eyebolt Do not use eyebolts in an ambient below 0 F At temperatures below 0 F the eyebolt could fail resulting in injury to personnel and or damage to equipment Drop forged eyebolts per American Society of Testing Materials A489 or equivalent must be used Do not use th...

Page 4: ... can be hot and should not be touched without taking proper precautions This symbol instructs one to read the manufacturer s instruction manual before installation operation and maintenance This symbol identifies a terminal which is intended for connection to an external grounding conductor for protection against electric shock in case of a fault The use of a small case i enclosed in a square indi...

Page 5: ...e motor has been exposed to low temperatures unpack it only after it has reached the temperature of the room in which it will be unpacked Otherwise the motor windings will be exposed to condensing moisture B Temporary Storage Up to 6 Months If the motor will not be put into service immediately certain precautions should be taken to protect the motor while in storage It is recommended the motor be ...

Page 6: ...nably free of dirt and moisture 2 General Purpose enclosed motors can be used where they are exposed to dirt moisture and most outdoor conditions 3 Severe duty enclosed motors can be used in highly corrosive or excessively moist areas 4 Zone 2 Hazardous Locations All motors marked with an IECEx or ATEX designation are suitable for Zone 2 locations Before the motor is install in the hazardous locat...

Page 7: ...e drain plugs from the frame or end shields of enclosed motors used outdoors or in other high moisture areas 2 On motors with dual mounting holes use the holes indicated per Figure 2A and 2B Figure 2A Mounting Figure 2B Mounting ...

Page 8: ...enter distances less than the diameter of the large sheave should be referred to the Company Make certain that the minimum allowed diameter of the motor pulley and the maximum belt tension are not exceed because an excessive pull may cause bearing trouble and shaft failures Tighten belts only enough to prevent slippage Belt speeds should not exceed 5000 feet per minute 25 meters per second When V ...

Page 9: ...the oil level sight gauges The oil level should be checked only when the machine is not running Do not flush out anti friction bearings The bearing grease supplied is sufficient for initial operation 2 Whenever possible examine the interior of the motor for loose objects or debris which may have accumulated and remove any foreign material 3 If possible turn the rotor by hand to be sure that it rot...

Page 10: ... up to check periodically the following items 1 General cleanliness 2 Insulation and windings 3 Lubrication and bearings B General Cleanliness The interior and exterior of the motor should be kept free from dirt oil and grease and conducting dust Paper textile or dusts may build up and block off ventilation Any of these contaminants can lead to early motor failure C Division 1 Explosion Proof Moto...

Page 11: ...s Exxon Mobil Polyrex EM General Electric Specification D6A2C23 polyurea grease should be used for lubrication unless special grease is specified on the motor s nameplate See Section XI Lubrication Guide for greasing frequency and recommended quantity of grease If in doubt refer to GE Energy CAUTION Failure to use polyurea base NLGI Grade 2 or known compatible grease could result in premature bear...

Page 12: ...eplacement Extreme care is required in the disassembly of a bearing to prevent nicking or burring of the bearing or machined surfaces In addition the surfaces of the journal and the bearing must be protected from damage when exposed during the process of disassembly Remove all bearing sensors prior to disassembly of the bearing a The drive end and opposite drive end sleeve bearing may be replaced ...

Page 13: ...rument Excessive Current Unbalanced AC current Improper or restricted ventilation Excessive ambient temperature Short circuited coil or windings Dirty windings Unbalanced voltage Bearings Overheating Calibration of measuring instrument Worn out or dirty oil Rough journal Oil rings jammed Insufficient Oil Misalignment Excessive end thrust or radial loading Shaft currents Excessive or insufficient g...

Page 14: ...ng of BS EN 60079 1 and BS EN 60079 15 standards The motor has been designed to meet the rigid requirements of these standards Repair or alteration of the motor may result in the motor no longer meeting the requirements of these standards If major repairs are undertaken such as rewinding a stator proper facilities should be made available and suitable precautions observed Recommended tightening to...

Page 15: ... 8 1 4 in Grade 8 Fan Cover Mounting 100 145 11 16 5 16 in Bearing Cap 78 120 8 8 14 5 16 in All Parts except Bearing Cap 170 250 19 28 3 8 Low Carbon Steel Conduit Box Cover 180 240 20 27 3 8 in All Parts except Conduit Box Cover 250 370 28 42 1 2 in All Parts 610 920 70 100 3 4 in All Parts 2150 3200 240 360 Table 4B Tightening Torque Range Stainless Steel SAE Hardware Property Class 50 Screw Bo...

Page 16: ...GEI 56128H 16 Typical 210 to 440 Frame Dripproof Construction ...

Page 17: ...GEI 56128H 17 Typical 140 to 440 Frame TEFC Construction ...

Page 18: ...GEI 56128H 18 Typical 500 Frame TEFC Construction Ball Bearing Typical 500 Frame TEFC Construction Sleeve Bearing ...

Page 19: ...6 months 3 months 1 5 6 months 3 months 1 5 months Very Severe Dirty vibrating applications where end of shaft is hot pumps and fans high ambient temperature 1 7 5 10 40 50 150 200 350 400 1000 9 months 4 months 4 months 3 months 2 months 6 months 3 months 2 months 1 month Table 6 Number of Grease Gun Pumps Number of Pumps Number of Pumps Bearing Size on 16 Oz Gun 24 Oz Gun Bearing Size on 16 Oz G...

Page 20: ...n History Rev Date Author ISAAC Description 0 09 01 99 G Garver N A Conversion from PageMaker 1 02 19 03 S Long 02 3231 Revised to remove references to vertical oil lubed motors 2 06 22 10 M Bruin 10 0443 Added Quantum 315 and IECEx ...

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