GE PanaFlow XMT1000, User Manual

Page 1: ...GE Oil Gas Flow 910 313 Rev A June 2017 PanaFlow XMT1000 User s Manual ...

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Page 3: ... com 2017 General Electric Company All rights reserved Technical content subject to change without notice GE Oil Gas PanaFlow XMT1000 Panametrics Liquid Flow Ultrasonic Transmitter User s Manual 910 313 Rev A June 2017 ...

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Page 5: ...g 5 1 4 5 Remote Mounting 6 1 4 6 Cable Lengths 6 1 4 7 Transducer Cables 6 1 5 Making the Electrical Connections 7 1 5 1 Wiring the Analog Outputs 9 1 5 2 Wiring the Digital Output 10 1 5 3 Wiring the Modbus Service Port 11 1 5 4 Wiring the Line Power 12 Chapter 2 Programming 2 1 Introduction 13 2 2 Using the Magnetic Keypad 13 2 3 Passcodes 14 2 4 Glossary of Terms 15 2 5 Menu Maps 16 Chapter 3 ...

Page 6: ...ieldbus Communication D 1 Introduction 57 D 2 Installation 57 D 2 1 Network Configuration 57 D 2 2 Polarity 57 D 2 3 Connection 58 D 2 4 FISCO Fieldbus Intrinsically Safe Concept 58 D 2 5 DD File 60 D 2 6 Default Node Address 60 D 3 Specifications 61 D 3 1 General 61 D 3 2 Physical 61 D 3 3 Communication 61 D 3 4 User Layer 62 D 3 5 Function Blocks 62 D 4 Resource Block 63 D 4 1 FF Revision 63 D 4...

Page 7: ...PanaFlow XMT1000 User s Manual v Contents D 10 Error Handling 76 D 11 Simulation Mode 78 D 12 Fieldbus Troubleshooting Guide 79 D 13 DPI620 FF Modular Communicator 80 Index 81 ...

Page 8: ...Contents vi PanaFlow XMT1000 User s Manual no content intended for this page ...

Page 9: ...ink www gemeasurement com sales terms and conditions Typographical Conventions Note These paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions IMPORTANT These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instruc...

Page 10: ...pplicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment WARNING Auxiliary equipment may have both manual and automatic modes of operation As equipment can move suddenly and without warning do not enter the work cell of this equipment du...

Page 11: ...es that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those syste...

Page 12: ...Preface x PanaFlow XMT1000 User s Manual no content intended for this page ...

Page 13: ...f the transmitter Refer to Table 1 below for the specific requirements Note If the XMT1000 is wired as described above the unit will comply with the EMC and LVD Directives WARNING The XMT1000 flow transmitter can measure the flow rate of many fluids some of which are potentially hazardous The importance of proper safety practices cannot be overemphasized Be sure to follow all applicable local safe...

Page 14: ...ant item along with the packing materials is all too common If anything is missing or damaged contact GE Customer Care immediately for assistance The XMT1000 is supplied with both a serial number label and a certification label for identification of the instrument see Figure 1 below and Figure 2 on page 3 The system can be mounted either on an existing meter body local mounting or at another locat...

Page 15: ...ortant use the guidelines in this section to plan the XMT1000 installation For flowcell clearance recommendations consult the manual for your specific flow meter system or contact GE for assistance Access to the XMT1000 flow transmitter should be uninhibited as defined by the minimum clearance distances around the enclosure specified in Figure 3 on page 4 Model Serial Number Boston Model Serial Nu...

Page 16: ...rations 1 4 3 Sunlight Exposure The installer should consider and limit exposure of the XMT1000 flow transmitter to direct sunlight Sunshades should be utilized in extreme environments 1000 SERIES ELECTRONICS 12 in 300 mm CLEARANCE MINIMUM RECOMMENDED FOR CABLE ENTRY 12 in 300 mm CLEARANCE MINIMUM RECOMMENDED FOR CABLE ENTRY 12 in 300 mm CLEARANCE MINIMUM RECOMMENDED FOR SERVICE ACCESS 12 in 300 m...

Page 17: ...equirements Locate the transducers on a common axial plane along the pipe Also locate them on the side of the pipe instead of on the top or the bottom because the top of the pipe tends to accumulate gas and the bottom tends to accumulate sediment Either condition will cause unwanted attenuation of the ultrasonic signals There is no similar restriction with vertical pipes as long as the fluid flow ...

Page 18: ... or equivalent If longer distances are required consult the factory for assistance 1 4 7 Transducer Cables When installing the transducer cables always observe established standard practices for the installation of electrical cables Do not route transducer cables alongside high amperage AC power lines or any other cables that could cause electrical interference Also protect the transducer cables a...

Page 19: ...t requires completion of the following general steps 1 Disconnect the main power from the unit and remove the wiring cover 2 Install a cable gland in the chosen conduit hole on the side of the electronics enclosure and feed a standard 26 12 AWG twisted pair cable through this conduit hole 3 Locate the Standard I O or Analog I O options terminal block and wire the option as indicated on the label i...

Page 20: ...REAM UP3 CH 3 UPSTREAM DN3 CH 3 DOWNSTREAM ENCLOSURE MAIN CUSTOMER GROUND STANDARD I O TERMINAL BLOCK TB3 ACCEPTS 26 12 AWG WIRE PIN DESCRIPTION 1 RS485 MODBUS 2 RS485 MODBUS 3 RS485 COMMON 4 FREQUENCY TOTALIZER CAL 5 FREQUENCY TOTALIZER CAL 6 ANALOG 4 20MA OUT 7 ANALOG 4 20MA RTN ADDITIONAL CUSTOMER GROUND 3X PCB GROUND DIGITAL COMMUNICATION TERMINAL BLOCK TB1 NONE OR 57 7 50 1 2 ACCEPTS 26 12 AW...

Page 21: ...6 on page 8 for the location of the terminal block and wire the analog output as shown Secure the cable gland IMPORTANT Analog output A is an active signal Do not supply power to this circuit as the circuit is powered by the flow meter 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw Note Prior to use the analog output must be set up ...

Page 22: ...quency Output Wire this option in accordance with the connections shown on the label in the rear cover see Figure 6 on page 8 Refer to Appendix A Specifications for the load and voltage requirements 1 5 2c Wiring as a Calibration Port The XMT1000 flow transmitter is equipped with a calibration port specifically designed for calibrating the XMT1000 It is wired for a frequency output To wire to this...

Page 23: ...on page 8 and complete the following steps 1 Disconnect the main power to the unit and remove the rear cover 2 Install the required cable gland in the chosen conduit hole on the side of the electronics enclosure 3 Feed one end of the cable through the conduit hole and wire it to the terminal block 4 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten th...

Page 24: ...he pin number assignments shown in Figure 6 on page 8 IMPORTANT The ground wire must be connected to the system chassis 4 Leaving a bit of slack secure the power line with the cable clamp 5 If wiring of the unit has been completed reinstall the wiring cover on the enclosure and tighten the set screw Attention European Customers For compliance with the European Union s Low Voltage Directive this un...

Page 25: ...aps on page 16 to configure the desired features Note For help with the programming of any system parameters which may be unclear refer to Glossary of Terms on page 15 for a brief description of the standard flow meter terminology used in this manual 2 2 Using the Magnetic Keypad The display window on the XMT1000 includes the components shown in Figure 7 below Figure 7 The Display and Keypad IMPOR...

Page 26: ...n an option or to a character in a text entry When the XMT1000 is powered up the initial screen display appears followed by meter boot up then by a display of measurement parameters As a guide to help follow the programming instructions in this chapter the XMT1000 menu maps have been reproduced in Figure 8 on page 17 through Figure 15 on page 24 IMPORTANT If the keypad has not been pressed for 10 ...

Page 27: ...s Modbus is a serial communication protocol developed by Modicon for use with its programmable logic controllers It is a method used for transmitting information over serial lines between electronic devices Pulse Output In pulse totalizer mode the digital output generates a pulse with a width corresponding to one unit of the measured flow parameter e g 1 pulse 1 ft3 Reynolds Correction When turned...

Page 28: ...N Board I O Menu Map Rev 10 on page 20 OPTION Boards Menu Map Rev 10 on page 21 SENSOR SETUP Menu Map Rev 10 on page 22 CALIBRATION Menu Map Rev 10 on page 23 ADVANCED Menu Map Rev 10 on page 24 In addition the following menu maps are available in Appendix C HART Output Menu Map on page 54 HART Review Menu Map on page 55 IMPORTANT Not all users will have access to all of the above menus Some menus...

Page 29: ...ev 10 Velocity Volumetric Actual Volumetric Standard Mass Soundspeed Diagnostics Total Batch Total Inventory Forward Net Time Reverse Ch 1 Ch 2 Ch 3 Values Flow Quality Signal Process Signal Status System Measurement Menu Press to Enter the Display 9 K Factor Reynolds Number Reylnolds K Factor Temperature On Board ...

Page 30: ...lt password 111111 Admin Password default password 111111 Contact the factory for instructions If Admin password is lost meter must be reset Main Menu Diagnostics Program Lockout Keypad 1 Variable 2 Variables Totalizer Forward Total Reverse Total Net Total Totalizer Time Display Format Admin Operator Factory XXXXXX Password SYSTEM MAIN Board I O OPTION Boards HART SENSOR SETUP CALIBRATION Save Cha...

Page 31: ...sword Operator Admin Password Change Operator Admin Velocity Mass Totalizer Density Volumetric Actual Volumetric Standard Flow Units m s ft s Flow Limits SoS Low Limit SoS High Limit Density Settings Measure Zero Cutoff Averaging Volumetric Actual Backlight Always On Timeout Timeout Time Display Language Label About System Date Meter Tag Meter Setup System S N Product Type MAIN Board FLOW Board CO...

Page 32: ... Velocity HIGH OTHER HOLD LOW 4mA 20mA Mass Sound Speed Batch Total Diagnostic Volumetric Actual Volumetric Standard Total Inventory Analog Output Error Handling Full Value Base Value of Scale Percentage Digital Output Pulse Frequency Off Pulse Value Error Handling Measurement Reverse Batch Test Pulses On Time Forward Batch Net Batch Measurement Velocity Mass Sound Speed Batch Total Diagnostic Vol...

Page 33: ... I O OPTION Boards SENSOR SETUP CALIBRATION ADVANCED Password Operator Admin FF HART HART Info Revision Hardware Revision Software Output Analog Measurement Analog Volumetric Actual Volumetric Standard Velocity Mass of Scale Percentage Calibrate 4mA 20mA Base Value Handling Error HOLD LOW HIGH OTHER Full Value Revision Hardware Revision Software HART ...

Page 34: ...EM MAIN Board I O OPTION Boards HART SENSOR SETUP CALIBRATION ADVANCED Password Operator Admin 0 2 0 5 1M 2M 4M Pipe OD Pipe ID WT Configure Channel Ch 1 Ch 2 Ch 3 In mm Pipe OD ID In ID mm WT In WT mm Pipe ID Thickness Wall Path Length Axial Standard Special Frequency Static Tw Transducer Configure Off Midradius Other Chord Input TD ...

Page 35: ...ALIBRATION Menu Map Rev 10 SYSTEM MAIN Board I O OPTION Boards HART SENSOR SETUP CALIBRATION ADVANCED Password Operator Admin Type Calibration Points Calibration Config Calibration Run Calibration Table Calibration Factor Calibration Velocity Composite Off Gate Frequency Number Reynolds ...

Page 36: ...Password Operator Admin Limits Signal Setup Active Tw Transmit Volt Error Log Reset Settings Flash Update On Off Hi Low View Log Reset Log Commission Reset to Factory Reset to Update Main Board Limit Corr Peak Velocity Low Velocity High Acceleration Amp Disc Min Amp Disc Max Limit Limit Limit Limit Limit HART Ch 2 Ch 3 Ch 1 Delta T Offset of Peak Min Peak Max Peak Errors Allowed ...

Page 37: ... gives a detailed description of the error information 3 1 1 Error Header 3 1 2 Communication Error String The XMT1000 flow transmitter electronics includes two independent sub systems The purpose of the Communication error string is to convey to the operator an issue with communication between these two sub systems Table 2 Error Header Error Pattern Error Header Communication error Cn n is error ...

Page 38: ... the correlation peak limit The cause is usually the same as E6 or E5 E5 Amplitude The signal amplitude exceeds the programmed limits This error may occur due to high signal attenuation or amplification due to changes in fluid properties or transducer buffer couplant issues E6 Cycle Skip A cycle skip is detected while processing the signal for measurement This is usually due to poor signal integri...

Page 39: ...nts The fluid being measured must meet the following requirements The fluid must be homogeneous single phase relatively clean and flowing steadily Although a low level of entrained particles may have little effect on the operation of the XMT1000 excessive amounts of solid or gas particles will absorb or disperse the ultrasound signals This interference with the ultrasound transmissions through the...

Page 40: ...r a flowcell supplied by GE the correct data will be included in the documentation For other flowcells measure the pipe wall thickness and diameter with the same accuracy desired in the flow rate readings Also check the pipe for dents eccentricity weld deformity straightness and other factors that may cause inaccurate readings Refer to Chapter 2 Programming for instructions on programming the pipe...

Page 41: ...r electrical connector and the transducer face for roughness and or pitting Any transducer damaged in this manner must be replaced Contact GE for information on transducers in materials suitable for the application Internal Damage An ultrasonic transducer consists of a ceramic crystal bonded to the transducer case The bond between the crystal and the case or the crystal itself may be damaged by ex...

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Page 43: ...software Measurement Parameters Volumetric Flow Mass Flow Flow Velocity and Totalized Flow Flow Accuracy Velocity Up to 0 3 of reading achievable when supplied with a complete flow meter system and process calibration Accuracy depends on pipe size installation and number of measurement paths Note The accuracy statement assumes measurement of a single phase homogeneous liquid with a fully developed...

Page 44: ... single or dual measurement parameters Display Languages English Keypad Built in magnetic six button keypad for full functionality operation Inputs Outputs Standard one analog output one digital output service Modbus RS485 Optional one analog output with HART Digital outputs are programmable as either pulse or frequency outputs Analog outputs are NAMUR NE43 compliant Power Supplies Standard 100 24...

Page 45: ...process temperatures exceeding 150 C The maximum distance is 1000 ft 300 m using RG 62 coaxial cable or equivalent If longer distances are required consult the factory for assistance Terminal Blocks Operating Temperature 40 to 140 F 40 to 60 C Note The LCD display is only visible down to 13 F 25 C Storage Temperature 40 to 158 F 40 to 70 C Humidity Operating and Storage 10 90 RH Table 5 Standard T...

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Page 47: ... a low priority B 2 Modbus Register Map Table 6 XMT1000 Modbus Register Map Revision 4 19 Reg in Hex Access Level Register ID Description Units RO RW Size in Bytes Format Health Check Identification Input Registers 210 210 NONE Product Type unitless RO 4 INT32 System Real RW 400 System Int RW 500 500 Operator eUnit_ActVol Global Unit group 1 for Actual Volumetric unitless RW 4 INT32 502 Operator e...

Page 48: ...nit_Rey Global Unit group 21 for Reynolds unitless RW 4 INT32 52A Gen User eUnit_Temp Global Unit group 22 for Temperature unitless RW 4 INT32 52C Gen User eUnit_Pressure Global Unit group 23 for Pressure unitless RW 4 INT32 540 540 Viewer eSysReq_Level system request level unitless RW 4 INT32 542 Viewer eSysReq_ Password system request password unitless RW 4 INT32 544 Viewer eSysReq_ Command syst...

Page 49: ...actory eCh_1_Path Configuration _E Ch 1 Path Configuration unitless RW 4 INT32 5E6 Factory eCh_2_Path Configuration _E Ch 2 Path Configuration unitless RW 4 INT32 5E8 Factory eCh_3_Path Configuration _E Ch 3 Path Configuration unitless RW 4 INT32 System Real RO 600 600 N A eInventory_ FwdTotal inventory fwd totals 17 RO 4 IEEE 32 bit 602 N A eInventory_ RevTotal inventory rev totals 17 RO 4 IEEE 3...

Page 50: ...ErrMaster master error unitless RO 4 INT32 742 N A eSystem_ MCU_Err MCU error unitless RO 4 INT32 744 N A eSystem_OPT_ Err Option Board error unitless RO 4 INT32 746 N A eSystem_MCU _Startup_Err MCU startup error unitless RO 4 INT32 748 N A eSystem_OPT_ Startup_Err Option startup error unitless RO 4 INT32 74A N A eSystem_ Comm_Err comm error unitless RO 4 INT32 74C N A eSystem_ Comm_ TryNum comm t...

Page 51: ...s unitless RW 4 INT32 914 Viewer eDisplay_ Graph_Unit Display Graph_1 Unit Code Address unitless RW 4 INT32 916 Operator eDisplay_ Select_Vel select the velocity unitless RW 4 INT32 918 Operator eDisplay_ Select_ActVol select the Actual Volumetric unitless RW 4 INT32 91A Operator eDisplay_ Select_StdVol select the Standardized Volumetric unitless RW 4 INT32 91C Operator eDisplay_ Select_Mass selec...

Page 52: ... unitless RW 4 INT32 940 Viewer eDisplay_ Select_Decimal _2ND Select 2nd Display Decimal unitless RW 4 INT32 Display Real RO A00 Display Int RO B00 B00 N A eDisplay_ Timeout_Max Maximum TimeOut for DISPLAY 13 RO 4 INT32 B02 N A eDisplay_ Timeout_Min Minumum TimeOut for DISPLAY 13 RO 4 INT32 B04 N A eDisplay_ Contrast_Max Maximum Contrast for DISPLAY unitless RO 4 INT32 B06 N A eDisplay_ Contrast_M...

Page 53: ... 32 bit 1016 Operator eAout2_ TestValue Analog Out 2 Test Value Percent of Span 12 RW 4 IEEE 32 bit 1018 Operator eAout2_ BaseValue Analog Out 2 Base Value 1 9 14 17 20 RW 4 IEEE 32 bit 101A Operator eAout2_ FullValue Analog Out 2 Full Value 1 9 14 17 20 RW 4 IEEE 32 bit IO Aout1 Real RW 1020 1020 Operator eAout3_ ErrValue Analog Out 3 Error Handling Value 8 RW 4 IEEE 32 bit 1022 Operator eAout3_ ...

Page 54: ...unitless RW 4 INT32 1194 Operator eAout2_Adress Analog Out 2 Measurement Register Address unitless RW 4 INT32 1196 Operator eAout2_Err Analog Out 2 Error Handling unitless RW 4 INT32 1198 Operator eAout2_Unit Analog Out 2 Unit code unitless RW 4 INT32 IO Aout1 Int RW 11A0 11A0 Operator eAout3_Mode Analog Out 3 Operating Mode unitless RW 4 INT32 11A2 Operator eAout3_Type Analog Out 3 Type unitless ...

Page 55: ...m Analog Out 1 Base Value 1 9 14 17 20 RO 4 IEEE 32 bit 160A N A eAout1_ FullValue_ Max Maximum Analog Out 1 Full Value 1 9 14 17 20 RO 4 IEEE 32 bit HART Aout Max Real RO 1610 1610 N A eAout2_ ErrValue_ Max Maximum Analog Out 2 Error Handling Value 8 RO 4 IEEE 32 bit 1612 N A eAout2_ ZeroValue_ Max Maximum Analog Out 2 Zero 8 RO 4 IEEE 32 bit 1614 N A eAout2_ SpanValue_ Max Maximum Analog Out 2 S...

Page 56: ...30 N A eAout4_ ErrValue_ Max Maximum Analog Out 4 Error Handling Value 8 RO 4 IEEE 32 bit 1632 N A eAout4_ ZeroValue_ Max Maximum Analog Out 4 Zero 8 RO 4 IEEE 32 bit 1634 N A eAout4_ SpanValue_ Max Maximum Analog Out 4 Span 8 RO 4 IEEE 32 bit 1636 N A eAout4_ TestValue_ Max Maximum Analog Out 4 Test Value Percent of Span 12 RO 4 IEEE 32 bit 1638 N A eAout4_ BaseValue_ Max Maximum Analog Out 4 Bas...

Page 57: ...mum Analog Out 2 Base Value 1 9 14 17 20 RO 4 IEEE 32 bit 1A1A N A eAout2_ FullValue_Min Minumum Analog Out 2 Full Value 1 9 14 17 20 RO 4 IEEE 32 bit IO Aout1 Min Real RO 1A20 1A20 N A eAout3_ ErrValue_Min Minumum Analog Out 3 Error Handling Value 8 RO 4 IEEE 32 bit 1A22 N A eAout3_ ZeroValue_Min Minumum Analog Out 3 Zero 8 RO 4 IEEE 32 bit 1A24 N A eAout3_ SpanValue_Min Minumum Analog Out 3 Span...

Page 58: ... Int RW 2100 2100 Operator eDout1_ PulseTestValue Output_1 Test Pulse Value unitless RW 4 INT32 2102 Operator eDout1_ FreqFullFreq Output_1 Frequency Full Frequency 6 RW 4 INT32 2104 Operator eDout1_ FreqTestValue Output_1 Test Frequency Value 6 RW 4 INT32 2106 Operator eDout1_ FreqErrValue Output_1 Frequency Error Handling Value 6 RW 4 INT32 2180 2180 Operator eDout1_Type Output_1 type unitless R...

Page 59: ...Output_1 Reserved unitless RW 4 INT32 21A2 Operator eDout1_ TestMode Output_1 Test Mode unitless RW 4 INT32 21A4 Operator eDout1_ PulseAddress Output_1 Pulse Measument Register Address unitless RW 4 INT32 21A6 Operator eDout1_ PulseCount Output_1 Pulse output count unitless RW 4 INT33 MAIN Dout1 Real RO 2200 MAIN Dout1 Int RO 2300 TBD Dout2 Real RW 2400 2400 Operator eDout2_ PulseValue Output_2 Pu...

Page 60: ... 258C Operator eDout2_ AlarmState Output_2 Alarm State unitless RW 4 INT32 258E Operator eDout2_ AlarmType Output_2 Alarm Type unitless RW 4 INT32 2590 Operator eDout2_ AlarmAddress Output_2 Alarm Measument Register Address unitless RW 4 INT32 2592 Operator eDout2_ AlarmUnit Output_2 Alarm Unit code unitless RW 4 INT32 2594 Operator eDout2_ AlarmTest Output_2 Test Alarm unitless RW 4 INT32 2596 Op...

Page 61: ... Output_1 Frequency Full Value 1 9 14 17 20 RO 4 IEEE 32 bit 2A08 N A eDout1_ AlarmValue _Max Maximum Output_1 Alarm Value 1 9 14 17 20 RO 4 IEEE 32 bit 2A0A N A eDout1_ ControlValue _Max Maximum Output_1 Control Ouput Value 17 RO 4 IEEE 32 bit TBD Dout Max Real RO 2A80 2A80 N A eDout2_ PulseValue _Max Maximum Output_2 Pulse Value 17 RO 4 IEEE 32 bit 2A82 N A eDout2_ PulseTime_ Max Maximum Output_...

Page 62: ...2B86 N A eDout2_Freq ErrValue_Max Maximum Output_2 Frequency Error Handling Value 6 RO 4 INT32 Dout Min Real RW 2C00 Dout Min Int RW 2D00 MAIN Dout Min Real RO 2E00 2E00 N A eDout1_Pulse Value_Min Minumum Output_1 Pulse Value 17 RO 4 IEEE 32 bit 2E02 N A eDout1_Pulse Time_Min Minumum Output_1 Pulse Time 10 RO 4 IEEE 32 bit 2E04 N A eDout1_Freq BaseValue_Min Minumum Output_1 Frequency Base Value 1 ...

Page 63: ... Error Handling Value 6 RO 4 INT32 TBD Dout Min Int RO 2F80 2F80 N A eDout2_Pulse TestValue_Min Minumum Output_2 Test Pulse Value unitless RO 4 INT32 2F82 N A eDout2_Freq FullFreq_Min Minumum Output_2 Frequency Full Frequency 6 RO 4 INT32 2F84 N A eDout2_Freq TestValue_Min Minumum Output_2 Test Frequency Value 6 RO 4 INT32 2F86 N A eDout2_Freq ErrValue_Min Minumum Output_2 Frequency Error Handling...

Page 64: ...type register for volumetric RO 4 IEEE 32 bit 3604 N A eFFMassFlow_ Reading Measurement for Fieldbus for mass flow Fieldbus unit type register for massflow RO 4 IEEE 32 bit 3606 N A eFFVelocity_ Reading Measurement for Fieldbus for velocity Fieldbus unit type register for velocity RO 4 IEEE 32 bit 3608 N A eFFTotals_ Reading Measurement for Fieldbus for totals Fieldbus unit type register for total...

Page 65: ...hich can be used to disable write access to the instrument via HART This slide switch pictured in Figure 17 below is designed to lock out HART configuration access for those customers who require this extra level of security With the Write Mode switch pushed to the right the HART circuit is in write enabled mode Figure 17 HART Circuit Write Mode Switch Note The following sections of this Appendix ...

Page 66: ...urrent Error Handling Other Root Menu Setup Menu SV Value PV Value Product Type TV Value QV Value Current PV Loop Login Service Menu Logout Review Menu Squawk Clear Totals Menu Use Preference Menu I O Options Menu Sensor Setup Meter Review HART Review Menu HART Output Output Menu Main Analog Output Menu Main Digital Port Modbus Service Range Menu HART Analog Measurement HART Type Menu Analog Out C...

Page 67: ...e Menu I O Options Menu Sensor Setup Meter Review HART Review Descriptor Universal Rev Tag HART Settings Dev ID Revision Software Preambles of Required Revision Hardware Revision Field Device Date Model TV Value Measurement TV Measurement TV Class Manufacturer TV Review QV Review PV Review SV Review Measurement PV Range Limit PV Lower Sensor Limit PV Lower Range Limit PV Upper Sensor Limit PV Uppe...

Page 68: ...Appendix C HART Communication 56 PanaFlow XMT1000 User s Manual no content intended for this page ...

Page 69: ...ation The following instruments are required for use with Fieldbus devices Power supply Fieldbus requires a dedicated power supply It is recommended that current capacity be well over the total value of the maximum current consumed by all devices including the host Conventional DC current cannot be used as is Terminators Fieldbus requires two terminators Refer to the supplier for details of termin...

Page 70: ... the enclosure IMPORTANT Please make sure to follow all local installation guidelines Figure 20 FF Connection to XMT1000 D 2 4 FISCO Fieldbus Intrinsically Safe Concept The XMT1000 Fieldbus is certified as a FISCO connection for both entity and FISCO parameters FISCO Parameters Vmax or Ui 17 5 V Imax or Li 380 mA Ci 0 Li 10 μH Pi 5 32 W Entity Parameters Vmax or Ui 24 V Imax or Li 250 mA Ci 0 Li 1...

Page 71: ...rovide a barrier between IS and non IS connections This cover must be installed if the Fieldbus application is FISCO The FISCO cover should come installed from the factory as shown in Figure 21 below The Fieldbus cables should be installed through the XMT1000 upper right port for direct entry into the FISCO zone on the terminal PCB Figure 21 Installed FISCO Cover and Mounting Screw Attention The F...

Page 72: ...website www fieldbus org under GE as manufacturer and XMT1000 as model It may also be found on the DCS vendor website if available D 2 6 Default Node Address The default node address for each XMT1000 flow meter from the factory is 17 see Figure 22 below This should be changed during commissioning Figure 22 XMT1000 Device Properties Node Address ...

Page 73: ...te FISCO Compliant Yes Hazardous Location Certs See drawing 752 584 ITK Revision 6 2 Protocol H1 Protocol Baud bps 31 25k DD and CFF Files For latest see Fieldbus Foundation website Meter Programmable through FF Yes Polarity Sensitive Yes No No Quiescent Current Draw mA 26 Working Voltage 9 32 VDC Stack Manufacturer Softing AG Backup LAS Capable Yes Total Number of VCRs 24 Fixed VCRs for Configura...

Page 74: ...Softing AG Function Blocks 5 AI e 1 PID Supports Block Instantiation No Firmware Upgrade over Fieldbus No Configuration Write Protect HW Jumper on PCB Resource Block Class Type Enhanced Field Diagnostics Transducer Blocks XMIT COMPOSIT CH CH 1 CH 2 CH 3 Transducer Block Class Type Custom Function Blocks AI 5 PID FB Execution Time ms 20 40 Function Block Class Type Standard ...

Page 75: ...on about the XMT1000 Foundation Fieldbus implementation The user can find FF revision numbers set passwords and configure the NAMUR NE107 bit map D 4 1 FF Revision Figure 24 below shows the Foundation Fieldbus SW and HW versions in the XMT1000 Resource Block and includes an FF Revision for both Figure 24 FF Revision in XMT1000 Resource Block ...

Page 76: ...n XMT1000 Resource Block To Enter configuration mode complete the following steps 1 Select the Resource Block Others tab 2 Select SYSTEM_OPT_TYPE and set to Option FI 3 Select SYSTEM_REQ_LEVEL and set to Admin or Operator 4 Enter the Admin or Operator password into the SYSTEM_REQ_PASS field 5 Select Cancel from the SYSTEM_REQ_CMD drop down box 6 Select Login from the SYSTEM_REQ_CMD drop down box 7...

Page 77: ...by GE but they can be modified to any other level by the user The four status signals are Failed This category is typically used for hardware or software failures The meter output is not valid Consult with the factory for a resolution Offspec This category is typically used for application installation or process problems Consult the troubleshooting section of this appendix or contact GE customer ...

Page 78: ...ault Failed Variable Memory Fault Failed FPGA Configuration CRC fault Failed Temperature Test Fault Failed Driver Failure Failed Watch Dog failure Failed DSP Hardware Errors Failed Default ISR DSP Exception Failed DSP Exception Failed Modbus Communication Loss No Modbus communication Failed Sensor Value out of Range VelocityWarning Offspec Device not calibrated NotCalibrated Offspec Sensor Measure...

Page 79: ...Transducer Block The XMIT transducer block contains parameters that can be transmitted onto the Fieldbus via the AI block The user can view real time data and select the units for each of the parameters see Figure 27 below Figure 27 Measurement Parameters and Units in XMIT Transducer Block ...

Page 80: ...XMIT Transducer Block Parameter Units Density g m3 kg L g ml kg m3 lb in3 lb ft3 lb gal Volumetric Flow Act m3 s m3 m m3 h m3 d L s L min L h ML d CFS CFM CFH ft3 d gal s GPM gal h gal d ImpGal s ImpGal min ImpGal h ImpGal d bbl s bbl min bbl h bbl d kgal min kgal h kgal d kbbl min kbbl h kbbl d ac ft m ac ft h ac ft d Mass Flow kg s kg min kg h kg d t s t min t h t d lb s lb min lb h lb d Ston s ...

Page 81: ...s the measurement values and programmable parameters that are common to all three paths Figure 28 below shows the Composite Transducer Block and Table 9 on page 70 lists the Measurements and Parameters that are available Note The R W designation means that the parameter is writable in FF using an Admin password Figure 28 Composite Transducer Block ...

Page 82: ...NVENTORY_TOTAL_TIME R MULTI_KFACTOR R REYNOLDS_KFACTOR R CURRENT_OPERATING_TEMP R STANDARD_VOLUMETRIC R BATCH_NET_TOTALS R ERROR_STATUS R HEALTH_CODE R REPORTED_ERROR R GATE_INPUT_STATE R UNIT_TYPE_DENSITY_R R UNIT_TYPE_VELOCITY_R R UNIT_TYPE_TEMPERATURE_R R PIPE_ID R W PIPE_OD R W PIPE_WALL_THICKNESS R W CORR_PEAK_LOW_LIMIT R W ANALOGOUT_PERCENTSCALE R W ACCELERATION_LIMIT R W AMP_DISC_MIN R W AM...

Page 83: ...TION R W HARDWARE_REVISION R SOFTWARE_REVISION R UMPU_SERIAL_NUMBER R TOTALIZER_CMD R W SENSOR_SERIAL_NUMBER R MULTIK_ACTIVE R W MULTIK_TYPE R W MULTIK_PAIRS R W KVINPUT_SELECTION R W ENABLE_ACTIVE_TW R W CALIBR_MODE_SELECTION R W PATH_ERROR_HANDLING R W UNIT_TYPE_DIMENSION R W UNIT_TYPE_TIME R W UNIT_TYPE_VISCOSITY R W UNIT_TYPE_STD_VOL R W SYSTEM_SERIAL_NUMBER R FTPA_SERIAL_NUMBER R VOLTAGE_SELE...

Page 84: ...otalizers from the Foundation Fieldbus 1 Verify that the gate and ground terminals on the Main PCB are connected 2 Program the CALIBR_MODE_SELECTION parameter on the Composite Transducer Block to Gate Input After these steps are complete you can control the batch totalizer start stop or reset by selecting the desired option on TOTALIZER_CMD and writing the changes to the meter No password is requi...

Page 85: ...ks show the measurement values and programmable parameters for each of the three paths Figure 30 below shows the Channel Transducer Block and Table 10 on page 74 lists the measurements and parameters that are available Note The R W designation means that the parameter is writable in FF using an Admin password Figure 30 Channel Transducer Block ...

Page 86: ..._TIME_DN R CH_DELTA_T R CH_UP_SIGNAL_QUALITY R CH_DN_SIGNAL_QUALITY R CH_UP_AMP_DISC R CH_DN_AMP_DISC R CH_GAIN_UP R CH_GAIN_DN R CH_SNR_UP R CH_SNR_DN R CH_UP_PEAK R CH_DN_PEAK R CH_PEAK_PCT_UP R CH_PEAK_PCT_DN R CH_NUM_ERRRORS_OF_16 R CH_WEIGHT_FACTOR R W CH_TBC R W CH_TW R W CH_PATH_LENGTH R W CH_AXIAL_LENGTH R W CH_TRANSMIT_DELAY R W CH_DELTA_T_OFFSET R W CH_PCT_PEAK R W CH_TRANSDUCER_TYPE R W...

Page 87: ...nected to the Fieldbus The AI block receives and processes data measured by the Transducer Block and provides additional functions such as scaling filtering alarm generation and trending Figure 31 Analog Input AI Block D 9 PID Block The PID function offers control based on a programmable algorithm The PID function block may be used with a valve to control flow Note See Foundation Fieldbus Specific...

Page 88: ...rror status can be seen in the CH_x_Reported Error parameter on the Channel Transducer Block In addition the Quality parameter shown with each of the process variables reports the error In Figure 32 below the CH1_REPORTED_ERROR shows as E1 Note For more information on the actual measurement errors and possible causes see Chapter 3 Error Codes and Troubleshooting Figure 32 Reported Error ...

Page 89: ...uality bit for the published parameter shows bad quality see Figure 33 below To change the quality bit to good the measurement error at the meter must be removed Notice the QUALITY STATUS field shows as Bad and the SUBSTATUS field shows as Sensor Failure This information indicates a measurement error which must be corrected Figure 33 Quality Bit Error ...

Page 90: ...ulation mode complete the following steps 1 Remove the PCB from the meter 2 Locate the jumper P5 see Figure 34 below 3 Move the P5 jumper to the left one place pins 2 3 to enable simulation mode 4 Re install the PCB into meter 5 Verify that the Block error field in the Resource Block shows SimulationActive status Figure 34 P5 on XMT1000 PCB CAUTION To prevent damage to the electronic components al...

Page 91: ...Fieldbus specifications for a full discussion of terminator requirements A value cannot be written to a parameter in the XMT1000 FF Not in configuration mode Enter correct Admin password in Resource block verify S1 configuration mode appears on XMT1000 UI You have attempted to write a value outside the valid range Check the setting range of parameters The present mode does not allow write access C...

Page 92: ...n and key benefits Table 12 DPI620 Genii Models Image Model PN Description Key Benefits DPI620G FF Genii advanced modular calibrator and HART Fieldbus communicator Fully featured communicators for device configuration trimming and calibration Complete device description DD libraries Internal power hub Free software and DD updates via simple web download DPI620G IS FF Genii intrinsically safe advan...

Page 93: ...ectronics Mounting 33 Enter Key 14 Error Header 25 Error String Communication 25 Error String Flow 26 Escape Key 14 F Flow Error String 26 Flowcell Problems 27 Fluid 27 Pipe 28 Fluid Physical Requirements 27 Problems 27 Soundspeed 27 Fluid Problems 27 Frequency Output Wiring 10 G Grounding 7 I Input Voltage 12 Inputs Outputs 32 K Keypad 32 Keypad Program Exiting if Unused 14 L Languages 32 Leaks T...

Page 94: ...k Analog Outputs I O 9 Power TB1 12 Terms and Conditions vii Totalizer Output Wiring 10 Transducer Cables 6 Transducer Problems 29 Transducers Cables 6 Corrosion 29 Internal Damage 29 Leaks 29 Location 5 Physical Damage 29 Placement 28 Problems 29 Replacement 29 Typographical Conventions vii U Unpacking 2 3 Up Arrow Key 14 V Voltage Input 12 W Warranty vii Wiring Analog Outputs 9 Calibration Port ...

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Page 96: ...ical content subject to change without notice 910 313 Rev A Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail custcareboston ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 353 61 61470200 E mail gesensingsnnservices ge com ...