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11

Installation Preparation

OUTDOOR GRILL, COOKTOP AND ACCESSORY CUTOUT DIMENSIONS

12" Min.

Separation

Between Cutouts

• If the countertop has an overhang, it must be notched or

cut back flush with the front face of the cabinet below. This
will allow the grill or side burner to fit flush at the front.

Countertop Notch Detail

5/8" for Grills

9/16" for Outdoor Cooktop

Depth to 

Cabinet Face

• The grill and outdoor cooktop drops into the opening and

hangs from the side flanges. A deck is not required for
support on the bottom.

• The construction must be level and stable and capable 

of supporting up to 400 lbs. 

• The opening for the cooktop must be 24-1/2" deep from

the front of the countertop. Cut a 1" dia. hole below the
cooktop for the drain hose.

• Cut a 1" dia. hole at the back left side of the cutout 

for the grill’s electrical connection. 

• A 120 volt outlet must be located within reach of the grill’s 

6' power cord. The transformer bracket must be mounted
within 3-1/2 feet of the outdoor grill.

• Maintain 12" separation between cutouts for an outdoor

grill and an outdoor cooktop installation.

Rotisserie
Connection

11-7/8"

24-1/8"

1-1/8" 

Min.

24-1/2"

Access Doors

ZX27AD

24"

16"

17-1/4"

2-Drawer

Storage
ZX18DS

Trash Bin

ZX18TC

18-1/4"

Grill Cutout

Outdoor
Cooktop
ZGU122

10-7/8"

Gas and Electrical Locations

28-3/4" for 30" Models

40-3/4" for 42" Models

52-3/4" for 54" Models

24-1/2"

GAS LOCATION: 

Cut a 3-1/2" dia. hole for
the manifold connection
as shown for LP tank 
or stationary gas line
connections.

ELECTRICAL LOCATION:

Cut a 1" dia. hole 
at the back left side 
of the cutout.

Gas and Electrical Locations

36"

Min.

3-1/2"

2"

3-1/2"

7-3/8"

10" Min.

3-1/2" Dia. Hole

for Stationary

Gas Line

3-1/2" Dia. Hole

for LP Tank Hose

18-9/16"

2-1/4" min.

The grill rotisserie connection is on the left side near 
the front. Installation into a 24-1/2" front-to-back
opening allows access to the rotisserie outlet.

*See Note.

*

Note:

When installing more than one accessory below the countertop, align the

accessories across the bottom by adjusting the dimension above the floor. The
cutouts must be offset depending on the product overlap below the cutout.
Overlap for ZX27AD is 7/8", for ZX18DS is 1-1/4" and for ZX18TC is 1-3/16". 

Summary of Contents for Professional Outdoor Grills and Cooktop

Page 1: ...ls and Cooktop Tables de cuisson et barbecues de plein air professionnels Instructions d installation La section fran aise commence la page 23 Parrillas y estufa profesionales para el aire libre Instr...

Page 2: ...codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 National Gas and propane Installation Code WARNING For outdoor use only Use this outdoor grill or cooktop only in the manner intended...

Page 3: ...ed in the gas supply line to this appliance This applies to permanently installed natural gas and propane installations This does not apply to propane portable installations using a 20 pound tank not...

Page 4: ...ill or Cooktop 16 17 Natural Gas Grill Connections 17 Leak Testing 18 Make Electrical Connections 19 MODELS AVAILABLE select the model according to the type of gas Design Information ZGG540NC 54 Natur...

Page 5: ...f the Side Support Flange 12 Min to Combustibles on All Sides 11 Side View All Built In Grill Models The weight of the grill is fully supported by the side trims The back of the grill overlaps the bac...

Page 6: ...h Side Burners 15 1 2 both sides 53 7 8 27 12 Min to Combustibles 4 Min Clearance for Lid to Non Combustibles 51 6 54 Cart 27 12 Min to Combustibles 4 Min Clearance for Lid to Non Combustibles 15 1 2...

Page 7: ...Design Information 7 42 Cart 30 Cart 41 7 8 27 12 Min to Combustibles 4 Min Clearance for Lid to Non Combustibles 51 29 7 8 27 12 Min to Combustibles 4 Min Clearance for Lid to Non Combustibles 51 15...

Page 8: ...ACCESSORIES ZX18DS 18 2 Drawer Storage ZX27AD 27 Access Doors ZX18TC 18 Trash Bin Design Information ACCESSORY PRODUCT DIMENSIONS 8 22 5 8 18 1 8 27 20 18 26...

Page 9: ...loop This loop allows you to secure the grill to a structure See page 19 Cooktop Installation Both an LPor Natural gas cooktop can be installed in combination with a grill The cooktop can be connected...

Page 10: ...connecting this appliance please contact a professional electrician for verification GAS SUPPLY REQUIREMENTS These grills are factory set for either LP or natural gas operation Do not attempt to oper...

Page 11: ...Maintain 12 separation between cutouts for an outdoor grill and an outdoor cooktop installation Rotisserie Connection 11 7 8 24 1 8 1 1 8 Min 24 1 2 Access Doors ZX27AD 24 16 17 1 4 2 Drawer Storage...

Page 12: ...ach the built in installation location or cart model location if natural or whole house LP Do not use vinyl hose Pipe Joint Sealant approved type and resistant to LP or natural gas Level Appliance Dol...

Page 13: ...iance dolly to slip under the wheels NOTE When using an appliance dolly the grill must be handled and removed from the right side The right side wheels do not rotate Hold Down Board 6 Open the lid Cut...

Page 14: ...t side of the grill Tilt the grill back and away to allow blade to slip under the wheels NOTE The wheels must rest on the blade of the appliance dolly Secure the appliance dolly belt around the grill...

Page 15: ...nstallation Preparation Lift wire mesh and remove packaging Replace wire mesh cover 5 Open the lid Cut plastic ties and bands Remove the parts package Remove the grill grates and packaging 6 Close the...

Page 16: ...ration of the cylinder valve and no movement shall transmit strain to rigid tubing or pipe hose connections Hose must not touch any portion of the grill appliance ANSI Z21 58z 2006 CGA 1 6z 2006 8 1 4...

Page 17: ...how deep to bury the line If the gas line is too small the grill will not function properly Install a manual gas shut off valve in an easily accessible location Use threading compound on male threads...

Page 18: ...are in the OFF position Turn on the fuel supply For natural gas turn manual shut off valve handle 1 4 turn to align with gas flow For LP turn cylinder valve knob counterclockwise one full rotation App...

Page 19: ...ansformer Connectors INSTALL COOKTOP BRACKET WITH BATTERY COMPARTMENT Mount the bracket to the back wall of the enclosure with 4 screws not supplied Slide the battery compartment from the top straight...

Page 20: ...ce the frame into the opening and secure with screws provided on all sides as shown Hang the doors on the hinges as shown NOTE If you are installing another accessory into the same enclosure measure a...

Page 21: ...erial surround to accept the frame mounting screws NOTE If you are installing another accessory into the same enclosure measure and cut the openings to accommodate the bottom overlaps and align them e...

Page 22: ...lling another accessory into the same enclosure measure and cut the openings to accommodate the bottom overlaps and align them evenly across the bottom Separate the mounting frame from the trash bin d...

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