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Nuova Via di Piano Comprensorio Vulcano 

Sesto San Giovanni, MI 20099 Italy 

Tel. 02-24105.001 

 

IS 2653 GB

 

Page 

10

 of 

18

 

 

Gas SF6 characteristics and gas filling instruction 

 
The SF6 gas to be used to fill the bushing must comply with the data shown in the following 

Table 1

. This table 

shows the limits stated by GE Grid Solutions RPV specification and the characteristics of a premium Supplier: 
 

Characteristics 

Unit 

GE RPV limits 

Premium 

Supplier’s limits 

Min SF6 

% by weight 

99.9% 

99.993% 

Air 

ppm by weight 

500 ppm 

50 ppm 

CF4 

ppm by weight 

 

500 ppm 

10 ppm 

H

2

ppm by weight 

15 ppm 

0.65 ppm 

Mineral oil 

ppm by weight 

10 ppm 

1 ppm 

Total acidity expressed in HF 

ppm by weight 

0.3 ppm 

0.3 ppm 

Hydrolizable fluorides in terms of HF 

ppm by weight 

1 ppm 

1 ppm 

 

Table 1 - Characteristics of new SF6 gas according to GE Grid Solutions RPV and premium Supplier 

 
The minimum requirement is that the characteristics will be in accordance with the data listed in the GE RPV 
limits column. 
 
The  gas  filling  must  be  performed  with  an  equipment  that  prevents  dispersion  of  the  SF6  gas  in  the 
atmosphere. As an example, next 

Figure 8

 shows a gas plant manufactured by the German company DILO 

GmbH. 
 

        

   

   

 

 

Figure 8 – Vacuum filling gas plant DILO and connecting valves 

 

NOTE:

  This  bushing  has  to  be  operated  with  pure  SF6.  In  case  of  need  of  replacement  of  SF6  gas  with  a 

mixture SF6 N2, before to proceed, please contact GE Grid Solutions RPV for instructions and approval.

 

 

 

CAUTION: The following safety notes are mandatory. 

 

The bushing can be filled at the rated filling pressure only when installed on the valve hall wall. 

 

If,  for  any  reason,  the  bushing  has  to  be  removed  from  the  wall,  it  is  mandatory  to  reduce  the  gas 

pressure to 0.14 MPa abs (0.4 bar gauge), before proceeding with the operation. 

 

All gas filling and gas recovering operations must be performed by a gas plant device (example a DILO 

machine). 

Summary of Contents for PWS

Page 1: ...any name udated 07 07 2016 AF LP 3 Storage and transport conditions updated 22 08 2016 AF LP IS 2653 GB GE Proprietary Information Class III Confidential Export Controlled U S Government approval is r...

Page 2: ...3 Storage conditions 6 4 Technical characteristics 6 5 Bushing preparation and installation 7 5 1 Controls at the arrival 7 5 2 Bushing unpacking 8 6 Gas SF6 characteristics and gas filling instructi...

Page 3: ...oltages above 1000V 2 Safety In this document important safety requirements are highlighted by the word CAUTION and important operative instructions are evidenced by the word NOTE This manual must be...

Page 4: ...ersonnel involved in wall bushing assembly All problems detected during the bushing installation must be reported to the Foreman and to GE Grid Solutions RPV Supervisor The bushing is a pressurized de...

Page 5: ...nt of the crate during the transport it is responsibility of the transport company to carefully fix it on the vehicle by suitable retain systems like ropes synthetic pulling bands or any other method...

Page 6: ...ed and tested in accordance with the IEC 62199 and IEC 60137 standard Each section is based on A composite insulator with silicone sheds The internal shielding arrangement An internal aluminium tube c...

Page 7: ...the arrival Before proceeding with the unpacking operation it is necessary to perform the following controls Check the wooden crate status Check the external visual impact recorder s Open the crate a...

Page 8: ...upports and it is locked by locking belts Additional intermediate belts support the composite insulator to a wooden structure Figure 4 Bushing crate inside view Figure 5 Bushing inside the crate top v...

Page 9: ...ow the steps indicated into the provided erection and installation manual IS 2654 GB Figure 7 Example of bushing extraction and lifting CAUTION The two composite insulators are protected by a PE plast...

Page 10: ...ium Supplier The minimum requirement is that the characteristics will be in accordance with the data listed in the GE RPV limits column The gas filling must be performed with an equipment that prevent...

Page 11: ...e up to 0 2 MPa abs 1 bar gauge Pressure must be directly measured on the gas density monitors installed on the bushing flange Check all the gas seals for leakages with a suitable SF6 leak meter devic...

Page 12: ...the DILO machine check that the machine set up is for gas filling and that the connecting pipe is full of SF6 In the case of direct filling from the bottle check that the bottle is effectively charged...

Page 13: ...ation on the scale is expressed in MPa absolute referred to a gas temperature of 20 C This means that the instrument converts the gas density into a value of pressure referred to 20 C independently fo...

Page 14: ...pair procedure is described into the component manual see reference in the summary prepared for the specific wall bushing The composite manufacturer can provide a repairing kit and also a technical su...

Page 15: ...the camera must be properly set in order to avoid false signals and background noise In addition an infrared scan on the line terminal and the incoming cables can reveal incipient hot spots phenomenon...

Page 16: ...Gas valves electrical equipment and connecting cables When plant is off Clean the cubicle Check for gas leaks Check functionality of pressure gauge and DILO Type valves Check terminal blocks wiring ca...

Page 17: ...ect the closure cap and the fixing screws CAUTION Do not remove the closure cap and do not touch the disk when the bushing is filled with gas An explosion of the disk could be very dangerous Gas densi...

Page 18: ...lectric terminals Copper silvered Dismount and recycle Toroids Aluminium Dismount and recycle Internal electrostatic shields Aluminium Dismount and recycle Transport supports Aluminium Recycle the alu...

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