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Measure and cut Tetra LED strip 

to the appropriate length for 

each letter. Cuts can be made 

between any of the modules.

Use rivets, screws, or electrical 

grade RTV silicone to secure 

at least every fifth LED module 

within the channel letter. Use #6 

(M3) pan headed metal screws, 

1/8-inch (3.2 mm) rivets, or 

electrical grade RTV silicone.

Before you begin, clean surfaces 

and remove all debris from the 

inside of the channel letter.Clean 

the surfaces with a 50:50 mixture 

of isopropyl alcohol (IPA) and 

water and let dry.

Layout Modules

Drill a 1/4-inch (6.4 mm) hole 

near the LED strip and grommet 

the hole for supply wire access.

Remove all the debris from the 

inside of the channel letter and 

replace the sign face. 

NOTE: For halo-lit applications LED modules should be mounted on UL 

recognized clear acrylic or polycarbonate. The light output from the LED 

system should be directed back into the sign enclosure. This will allow for 

uniform backlighting of the sign and will provide simple mounting.

Remove tape backing and stick LED 

modules into place. When using 

tape apply approximately 15 psi 

pressure on the module (avoid the 

lens dome surface) for 5 seconds, 

full bonding strength after 24 hours. 

Continue until you have reached the 

end of the strip.

Do not 

press lens

Electrical Connections

Cap wires

Optional: Cut wires flush

Connect LED strips using in-line (IDC) connectors or 

twist-on wire connectors.
Seal all connections in wet locations with electrical 

grade RTV silicone.

Must cap all exposed wires with appropriate wire 

connectors and seal with electrical grade RTV silicone. 

Optional: Cut wires flush to the module and seal with 

electrical grade RTV silicone.

Red stripe (+)

White (-)

Seal all connections in wet locations 

with electrical grade RTV silicone

NOTE: Do not use connectors pre-filled with silicone grease/mineral base protective grease or use silicone grease to seal connections.

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Tetra

®

 PowerMAX 

Installation Guide

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